Juan Manuel Tinoco Perez

-Conducted routine maintenance, troubleshooting, and repair of Bevcorp and Krones Fillers, Warmers, Jones Packers, Hi-Cones, Palletizers, and Lantech Wrappers with AC and DC motors, Conveyor Systems ensuring equipment reliability and minimizing production downtime.

-Utilized precision measuring instruments and diagnostic tools to identify and replace faulty components.

-Cleaned and lubricated parts to keep equipment operating at peak performance.

-Used problem-solving skills to alleviate issues efficiently with minimal supervision.

-Performed electrical and mechanical repairs of production equipment to minimize downtime.

-Rewired and replaced faulty electrical components in equipment including 480v, 240v, 120v.

-Repaired and replaced pumps, valves and motors.

-Performed preventive and regular maintenance on systems.

-Diagnosed malfunctions and troubleshot equipment breakdowns.

- I led the establishment of the new plastics department, overseeing the development of production processes, production tracking systems, maintenance programs, and training initiatives for equipment operators and mechanics.

- Managed end-to-end personnel operations for the plastics department, including sourcing, interviewing, and selecting personnel for the plastics department. Successfully hired, supervised and mentored a team of 4 Shift Supervisors, 4 Leads, and 2 Plastics Technicians.

- Indirect supervision of 4 shifts with 5 employees each.

- Sets shift/operating schedule.

- Pre-plan daily schedule to meet production metrics and KPIs.

- Implemented tracking and reporting systems to monitor daily productivity metrics. Generated comprehensive reports to analyze production performance, efficiency, and areas for improvement.

- Maintained detailed productivity logs for accurate analysis and informed decision-making.

- Documented maintenance activities, including repairs, replacements, and equipment history, using computerized maintenance management systems (CMMS) to track work orders and streamline maintenance processes.

- Utilize time tracking and safety walks to ensure efficient operations.

- Maintain a safe working environment by enforcing company policies.

- Perform double checks and cycle counts to keep inventory up to date.

- I maintained the responsibilities of my previous position as Maintenance Manager for the printing area, where I directly supervised 4 mechanics.

- Recruit, interview, and hire new employees.

- Train and mentor employees.

- Direct supervision of 3 Shift Supervisors and 3 Leads.

- Indirect supervision of 3 shifts with 24 employees each.

- Sets shift/operating schedule.

- Perform double checks and cycle counts to keep inventory up to date.

- Recruit, develop, and manage employees for print department.

- Analyze site data to make continuous improvements in operational excellence.

- Track, report, and log daily productivity.

- Managed and directed the mechanical division of the printing department, overseeing a team of 4 skilled mechanics, while effectively fulfilling all associated departmental responsibilities.

- Created and maintained daily reports, maintenance logs, and other forms for the printing department. Developed streamlined templates to capture essential information on production activities, equipment maintenance, and quality control. Ensured accuracy, timeliness, and adherence to established protocols, facilitating data-driven decision-making and meticulous record-keeping.

- Enhanced production efficiency of UV printers by 25% through meticulous mechanical adjustments, printer improvements, and innovative redesign of components.

-Developed expertise in 480V motor systems, pneumatics and hydraulics, effectively troubleshooting and maintaining equipment to ensure optimal performance and minimize downtime in Production and Print department.

-Conducted regular inspections and performed preventive maintenance on Fillers, Conveyors, High and Low Pressure Compressors, Dryers, High Speed UV Printers, 480V-380v motors, identifying and resolving issues related to wiring, connections, and motor control circuits.

-Demonstrated proficiency in reading and interpreting technical drawings, blueprints, and manuals to install, assemble, and maintain electro-mechanical systems.

-Conducted thorough testing and calibration of pneumatic and hydraulic components, such as cylinders, pumps, and valves, ensuring optimal performance and adherence to specifications.

- Execute detailed repairs in the print department.

- Oversee and direct the planning and execution of daily production activity.

- Maintain safe and efficient use of pneumatics, hydraulics, air compressors, and tools.

- Manage spare parts inventory and minimize downtime.

- Design and oversee construction projects.

- Modify processes to improve efficiency.

• Maintained detailed records of repairs, fixes, and maintenance activities, ensuring accurate documentation for future reference and facilitating efficient tracking of equipment history.
• Offered comprehensive support to Bevcorp's fillers, conveyors, packers, and wrappers, ensuring seamless operations and productivity in the production area. Demonstrated expertise in managing regular operations, addressing major breakdowns, and coordinating annual reconstructions of the entire production equipment, encompassing compressors, dryers, and all secondary equipment within the production facility.
• Proficiently troubleshooted electrical components, including motors and wiring, to diagnose and resolve equipment malfunctions and breakdowns, ensuring minimal downtime and optimized performance. Replaced faulty motors and effectively wired various equipment, ensuring proper functioning and adherence to electrical standards across different voltage levels, including 480V, 380V (Chinese Equipment), 240V, and low voltage.
• Utilized expertise in rebuilding vacuum pumps and gearboxes, optimizing their performance and extending their lifespan through meticulous inspection, repair, and replacement of necessary components.
• Provided technical support for email systems, network infrastructure, and overall system maintenance, ensuring seamless operations and resolving technical issues promptly.
• Set up computers and installed software, configuring systems to meet operational requirements and ensuring smooth functioning of essential software applications.

-Installed, calibrated, and repaired electrical components, including sensors, switches, relays, and control panels, ensuring seamless integration with electro-mechanical systems.

-Collaborated with engineers and production teams to support equipment upgrades and modifications, contributing valuable insights to enhance system performance and reliability.

- Troubleshoot mechanical and electrical issues.

- Escalate specialized requests to maintenance supervisor/manager.

- Perform routine carpentry work.

- Coordinate and conduct special projects.

• Demonstrated strong leadership skills while overseeing the printing floor, providing clear guidance and direction to ensure smooth operations and optimal performance.
• Effectively assigned job responsibilities to operators, leveraging their skills and expertise to maximize productivity and efficiency.
• Ensured strict adherence to quality standards, implementing rigorous quality control measures to deliver high-quality outputs that meet or exceed customer expectations.
• Conducted routine inspections, troubleshooting, and maintenance on 380V motors, gearboxes, high-speed UV printers, and conveyors, ensuring optimal performance and minimizing downtime.
• Proficiently diagnosed and resolved mechanical issues, performing repairs, adjustments, and part replacements as needed to restore equipment functionality.
• Adhered to strict safety protocols and guidelines while working with different types of equipment, emphasizing a safety-first approach and promoting a culture of safety among team members.

- Perform screen printing tasks.

- Prepare materials and equipment.

- Maintain operating efficiency.

- Perform repairs and maintenance on machinery and equipment.

- Assist in production equipment setup.

- Perform basic tasks including painting and cleaning.

- Receiving, packing, stacking, sorting, scanning, palletizing, stretch wrap.

- Computer software installation and upgrade services.

- Performed: Virus/malware removal, maintenance, repair, and preventive maintenance of PCs, Mac and laptops.

- Assisted with network setup and maintenance.

- Data recovery services.