Summary
Overview
Work History
Education
Skills
Highlights
Philosophy
Timeline
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Fan Li

Summary

Senior manager with over 20 years of experience in the PCBA industry, recognized for exceptional troubleshooting and cross-functional leadership at top-tier companies including Google Hardware, Tesla, Pulse Electronics, and BlackBerry. Demonstrated success in delivering tens of millions of high-quality PCBAs at a 6 sigma level while championing Six Sigma methodologies. Proficient in data-driven decision-making and negotiation, which has significantly improved product reliability and supply chain efficiency. Committed to utilizing technical expertise and leadership skills to foster innovation and excellence within the industry.

Overview

23
23
years of professional experience

Work History

Sr. Manager, PCBA DFM

Google Hardware
Mountain View, CA
09.2017 - Current
  • The works cover manufacturing design, NPI, and mass production in establishing the PCBA process and controls for NPI, and mass production.
  • Guaranteed superior quality and reliability of PCBA for Google hardware.
  • Deliver tens of millions of Google hardware annually, achieving a yield rate exceeding 99%.
  • Collaborated with engineering teams on designs and the reliability team on field return issues, such as CPO (Cannot-Power-On), and improved it from an ARR of 350 PPM to 50 PPM.
  • Emphasized core principles to ensure exceptional PCBA quality.
  • Defined line and build qualification criteria.
  • Evaluated production line health.
  • Defined process control limits for subprocesses.
  • Conducted quarterly review of PCBA quality.

Staff SIE Engineer, PCBA Supply Chain

Tesla
08.2015 - 09.2017
  • Guaranteed timely delivery and superior quality of all PCBAs for Model S, Model X, and Model 3 vehicles, energy products, and datacenters.
  • Unblocked Model X launch by swiftly resolving the supply quality problem.
  • Addressed and resolved the PCBA supply chain issues specific to Tesla's situation.
  • Conducted audits on suppliers to address quality issues.
  • Enhanced MSA (Gauge R&R) in functional testing processes for PCBAs.

NPI engineering manager, network division

Pulse electronics
11.2012 - 08.2015
  • Directed international program management teams and engineering lab.
  • Collaborates with Engineering team to innovate new products.
  • Facilitated the rapid release of the previously postponed press-fit variant of Gaga Bite connectors for significant clients.
  • Organized discussions for receiving input from key customers including Cisco and Jupiter.
  • Ensured timely execution of high-impact solutions adhering to court injunction order.

Process manager, outsourced engineering, PCBA

Blackberry
05.2002 - 09.2012
  • Oversee transfer process from BlackBerry New Product Release center to CMs in Mexico and Europe.
  • Collaborated with Jabil, Flextronics, Elcoteq, and Celestica on manufacturing enhancements.
  • Directed initiatives for improving quality within local teams.
  • Contributed to reaching shipping targets with 13 million units dispatched in a high-demand quarter.
  • Designed and implemented process transfer playbook.
  • Monitored quality data and initiated corrective actions.
  • Guided the team in resolving a high-profile issue by redefining the problem, conducting measurement system analysis (MSA), and optimizing the design.

Education

PMP _ Project Management Professional

By PMI
01-2006

Certified Six Sigma Blackbelt -

By ASQ
03-2003

Certified Quality Engineer -

By ASQ
01.2003

Bachelor of engineering -

Xidian University
Xi’an, China

Economics and management -

Nankain University
Tianjin, China

Skills

  • Troubleshooting and problem resolution
  • Data-driven decision making
  • Influencing and negotiating
  • Cross-functional collaboration
  • Cross-functional team leadership
  • Partnership development
  • Quality auditing
  • Six sigma methodologies
  • Supplier quality management
  • Complex Problem-solving

Highlights

  • Six Sigma advocate and practitioner since 2000, first 1% of certified Six Sigma Blackbelt (#1322) by ASQ in 2003.
  • Over 10 years experience of managing global teams in NPI, process and manufacturing.
  • Managed to deliver tens of millions of products annually with over 99% yield, which is better than 6 sigma PPMO.
  • 25+ years experience in electronics assembly (PCBA) in a wide range of products, from consumer products, servers/data center and automotive.
  • United strength in PCBA and quality. From statistical foundations to the leading edge package knowledge.

Philosophy

My understanding of quality is. 

'Quality is a defending position in a game. The best defending is to be offending or to be proactive'

  • Quality starts with design, design for excellence is proactive
  • Quality bases on solid fundamentals. Better process, less defects
  • Utilize enhanced detectability. Screen out once defects happened.
  • Build a transparent, trustful relationship with CM partners and own the quality.

Timeline

Sr. Manager, PCBA DFM

Google Hardware
09.2017 - Current

Staff SIE Engineer, PCBA Supply Chain

Tesla
08.2015 - 09.2017

NPI engineering manager, network division

Pulse electronics
11.2012 - 08.2015

Process manager, outsourced engineering, PCBA

Blackberry
05.2002 - 09.2012

PMP _ Project Management Professional

By PMI

Certified Six Sigma Blackbelt -

By ASQ

Certified Quality Engineer -

By ASQ

Bachelor of engineering -

Xidian University

Economics and management -

Nankain University
Fan Li