TRACE DARNELL
Midway,Kentucky
Summary
Results-driven mechanical engineering professional with extensive experience in mechanical design, testing, and troubleshooting. Proven track record of driving project outcomes through innovative problem-solving and advanced technical expertise. Collaborative team player recognized for adaptability and a strong focus on achieving optimal results in fast-paced environments. Committed to leveraging engineering skills to effectively contribute to organizational goals and enhance project performance.
Overview
7
7
years of professional experience
Work History
Mechanical Design Engineer (Capstone Project)
Toyota Motor Manufacturing Kentucky (TMMK) / University of Kentucky
03.2025 - Current
- Collaborated with Toyota engineers to redesign a paint lid jig used in the Camry production line, addressing issues of paint contamination and cleaning inefficiency.
- Led CAD modeling and FEA simulations to validate structural integrity and optimize material usage, reducing manufacturing cost by at least 50%.
- Conducted Failure Mode and Effects Analysis (FMEA) and applied House of Quality (QFD) principles to align technical design with customer requirements.
- Designed and fabricated a prototype jig using stainless-steel TIG welds, improving cleanability by 25% and eliminating moving components for greater reliability.
- Delivered a professional engineering report and presentation to Toyota's Paint Engineering team summarizing analysis, feasibility, and final design recommendations
Special Event Server
Keeneland
03.2019 - 08.2025
- Worked closely with fellow servers to coordinate efforts during busy periods, promoting teamwork and efficient service.
- Adapted to diverse event types, customizing service approach for weddings, corporate functions, and social gatherings.
- Supported team members during high-pressure situations by anticipating needs and offering assistance as needed, resulting in smoother event operations overall.
Education
Bachelor of Science - Mechanical Engineering
University of Kentucky
Lexington, KY12-2025
Bachelor of Engineering Arts -
Georgetown College
Georgetown, KY12-2025
Skills
- Proficient in CAD software including Creo, Onshape, and Fusion 360
- Prototype development
- Proficient in lean practices
- Project management
- Effective technical communication
- FEA and failure analysis
- Skilled in data analysis using Excel
Timeline
Mechanical Design Engineer (Capstone Project)
Toyota Motor Manufacturing Kentucky (TMMK) / University of Kentucky
03.2025 - Current
Special Event Server
Keeneland
03.2019 - 08.2025
Bachelor of Science - Mechanical Engineering
University of Kentucky
Bachelor of Engineering Arts -
Georgetown College