Summary
Overview
Work History
Education
Skills
Certification
Timeline
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Tri Nguyen

Greensboro,NC

Summary

I spent 6 to 7 years at HAECO Cabin Solutions / ZIM, gaining hands-on experience across various aircraft interior assembly lines and consistently embracing new challenges. I began on the seat line, working with 3050 seats at the Walburg facility. When my supervisor was relocated to a new facility at PTP (Piedmont Triad Parkway), he brought me along to assist with the early setup and launch of operations.

At PTP, I started with seat frame assembly and later transitioned to the CCS (Cabin Component Systems) line, where I worked on overhead bins for FlyDubai. I played a key role in organizing the assembly process and took ownership of the line. When production delays were caused by interior component bottlenecks, I proactively learned composite prep and painting to eliminate delays, ensuring the line ran smoothly and minimizing issues before final inspection.

Next, I moved to the Galley line, assembling FlyDubai closets and Sun Country galleys. My responsibilities included installing latches, doors, trim, and structural components. When ahead of schedule, I assisted the Interiors department by prepping, painting, and applying laminate or wallpaper to closet doors and galley units. This cross-functional support ensured a seamless workflow and maintained consistent quality across departments.

When galley production slowed, I spent 1 to 2 years in the Sheet Metal Shop, expanding my skill set. I gained experience in metal part fabrication, bracket installation, drilling, countersinking, and reading engineering drawings, contributing to both prototype and production-level components.

I then transitioned to the newly established Eclipse seat line for FlyDubai, where I worked closely with the Manufacturing Engineer (ME) to develop efficient processes and optimize lean production. I helped design templates and shop aids to improve the line’s functionality, efficiency, and accessibility for new team members. I also contributed to building the first production seating for FlyDubai at HAECO, marking a significant milestone in the company’s operations.

I was part of the first group at HAECO Cabin Solutions / ZIM to earn CO2 Authority (Certified Operator Level 2), which enabled me to inspect and sign off on both my work and others' work, ensuring compliance with FAA regulations and quality standards. I also took on a mentoring role, training new team members to take over the lines I helped build. By sharing my knowledge across departments, I empowered others to troubleshoot and resolve issues independently. As a fast learner and adaptable team player, I focused on supporting others to ensure they could continue operations smoothly in my absence.

Overview

7
7
years of professional experience
1
1
Certification

Work History

Lead Assembly Technician

Haeco Cabin Solutions / ZIM
Greensboro, NC
06.2017 - 01.2024
  • Seat Line Assembly Experience:
    Built and assembled 3050 aircraft passenger seats at HAECO’s Walburg facility.
    Installed seat components including recline mechanisms, pans, backs, armrests, footrests, and trim panels.
    Integrated electrical systems into seating units, including power modules and in-flight entertainment (IFE) wiring.
    Verified functionality and safety of completed seats through mechanical and electrical checks.
    Supported the launch of the Eclipse seating line for FlyDubai; collaborated with Manufacturing Engineers to optimize lean processes.
    Developed templates and shop aids to streamline work and trained new employees on assembly standards.
  • Sheet Metal Shop Experience:
    Fabricated metal parts including brackets and structural components by cutting, shaping, and assembling sheet metal.
    Used tools such as brakes, presses, and rivet guns; performed drilling, countersinking, and tapping per engineering specifications.
    Installed fasteners and metal structures in aircraft interiors following precise blueprints and engineering drawings.
    Supported both prototype and production builds, ensuring high standards of fit and function.
  • Prep and Paint Experience:
    Prepped composite and metal parts by sanding, masking, and cleaning surfaces for paint application.
    Applied primers, topcoats, and clear coats using spray equipment to achieve smooth, durable finishes.
    Followed safety protocols when handling chemicals and operated paint tools with precision.
    Performed laminate and wallpaper application on galley units and closet doors.
    Conducted post-paint quality checks to ensure adhesion, consistency, and appearance.
  • Assembled Mechanical and Electrical Components:
    Used hand tools, power tools, and hydraulic equipment to assemble interior and structural components.
    Ensured precision to meet strict production and safety standards.
  • Technical Drawing Interpretation:
    Read and interpreted blueprints, engineering drawings, and schematics for accurate assembly.
    Cross-verified designs against physical components to prevent errors before build.
  • Quality Assurance and Inspections:
    Conducted visual and dimensional inspections to verify compliance and readiness for delivery.
    Applied quality control procedures to meet FAA and internal standards.
  • Electrical Wiring and Testing:
    Installed wiring harnesses, connected electrical components, and verified continuity.
    Performed troubleshooting for systems including Bühler, Safran, and EMA (airbag systems).
  • Production Documentation:
    Recorded production activities, inspections, and test outcomes for traceability.
    Maintained accurate logs aligned with FAA quality standards.
  • Inventory Management:
    Tracked inventory levels and issued components to support uninterrupted production.
    Reported non-conformances (NCRs) and managed part revisions and replacements.
  • Cross-Department Collaboration:
    Worked with engineering, interiors, and logistics teams to resolve design and supply chain issues.
    Shared feedback from production floor to improve part fit and efficiency.
  • Design Feedback and Improvement:
    Suggested modifications to design and processes to improve manufacturability and reduce rework.
    Helped refine prototypes and participated in pre-production testing.
  • Employee Training:
    Trained new hires on safe work practices, tooling, and quality procedures.
    Provided mentorship to ensure smooth transition on new production lines.
  • Process Improvement:
    Designed jigs, templates, and work instructions to streamline builds.
    Supported lean manufacturing initiatives and reduced cycle times.
  • Workplace Safety and Organization:
    Kept workstations clean and compliant with safety standards.
    Promoted safe practices and helped enforce shop-wide protocols.
  • Component Repair and Replacement:
    Diagnosed and repaired faulty components during and post-assembly.
    Prevented rework by resolving issues before final inspection.
  • Acceptance Testing Procedure (ATP):
    Performed ATP on complex electrical systems and assemblies.
    Diagnosed and fixed performance and wiring issues during test cycles.
  • System Troubleshooting and Resolution:
    Identified root causes of technical failures and implemented solutions on the floor.
    Provided support to engineering for corrective action plans.
  • Production and Workflow Optimization:
    Eliminated bottlenecks and improved throughput through better organization.
    Proactively kept operations aligned with production goals.

Education

Some College (No Degree) - Airframe And Powerplant

Guilford Technical Community College
Jamestown, NC

Skills

Technical & Mechanical Skills Manufacturing & Production Operations & Tools Teamwork & Leadership

  • Wiring Installation & Mechanical Assembly
  • Composite Material Layups and Repair
  • Lay-Up and Vacuum Bagging Techniques
  • Sheet Metal Fabrication and Installation
  • Bonding, Laminating, Sanding, Cutting, Drilling, De-burring, Countersinking
  • Riveting (Cherrymax, Hi-Loks, Solid)
  • Fastening Techniques & Torque Application
  • Use of Pneumatic and Hand Tools
  • Use of Hot Bonders and Ovens
  • Corrosion Control & Sealing/Caulking Procedures
  • Equipment Maintenance & Reliability Practices
  • Precision Measuring Tools & Part Marking
  • Manufacturing Processes & Mechanical Skills
  • Technical Drawing, Blueprint, TPS & SRM Interpretation
  • CAD Software Familiarity (SolidWorks)
  • Quality Assurance and Visual Inspection
  • Six Sigma Principles & Lean Understanding
  • Experience in Research & Development (R&D)
  • Task Prioritization & Multitasking in Production Settings
  • Inventory Management and Material Handling
  • Use of Power Tools & Measuring Instruments
  • Technical Understanding and Problem Solving
  • Process Adherence and Production Documentation
  • Team Collaboration Across Departments
  • Employee Training and Knowledge Sharing
  • Communication During Shift Handover
  • Commitment to Workplace Safety and Best Practices

Certification

  • Composite Structures Certificate
  • EMA (Airbag) Testing Certificate
  • Click Bond Certificate

Timeline

Lead Assembly Technician

Haeco Cabin Solutions / ZIM
06.2017 - 01.2024

Some College (No Degree) - Airframe And Powerplant

Guilford Technical Community College

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Tri Nguyen