Turki Alsuhaymi
San Francisco,CA
Summary
Mechanical Engineer with diverse experience in testing and failure analysis of PCB components, R&D battery testing, and integration of battery cells. Skilled in utilizing diagnostic tools to troubleshoot and optimize energy systems. Expertise in incorporating silicon protection to ensure component reliability during thermal stress, and in performing root cause analysis for design and manufacturing feedback. Adept at collaborating with cross-functional teams to improve product quality and process efficiency. Known for delivering innovative solutions in fast-paced environments, ensuring safety, compliance, and performance across energy and automotive sectors.
Overview
15
15
years of professional experience
Work History
NPI Engineer - Energy (Tesla Optimus - PowerWall)
Tesla Motors
Sparks, NV
04.2024 - Current
- Conducted testing, troubleshooting, and failure analysis of PCBs for Powerwall and Tesla Bot systems, ensuring high performance, quality, and adherence to deadlines
- Worked on incorporating silicon into PCB components to protect critical areas during thermal runaway situations, improving overall reliability and safety
- Performed failure analysis on defective PCBs, including tear-down and root cause identification, reporting results to design and manufacturing teams for iterative improvements
- Collaborated with cross-functional teams to ensure smooth integration of PCB designs into production, providing feedback to improve processes and meet project milestones
- Ensured compliance with safety protocols and regulatory guidelines, while demonstrating expertise in hand tools, machine tools, and semi-automated/automated manufacturing equipment, with a focus on electrical, automotive, or mechanical areas
R&D Engineer - Cybertruck Battery Integration
Tesla Motors
Fremont, CA
01.2023 - 04.2024
- Performing engineering tests such as vibration and shock tests following UN38.3 standard
- Working on various vibration shakers to test units, and to design custom vibration profiles tailored to specific product requirements
- Collaborated with the development team to execute design of experiments (DOE) and engineering trials, resulting in improved process efficiency and product quality to the development of new 4680 cell design
- Take on the responsibility of calibrating single-axis and triaxial accelerometers to maintain the accuracy of measurement instruments
- Compile comprehensive lab reports that detail test procedures, results, and any anomalies observed during testing
- Assist in diagnosing and resolving issues that arise during the testing process, ensuring tests run smoothly
- Collect, report, and meticulously analyze data from various DOE's and trials, providing valuable insights to inform decision-making processes
Engineering Designer -
Quanta Utility Engineering Services
Walnut Creek, CA
01.2022 - 05.2022
- Prepared preliminary and detailed drawings by hand and using computer aided drafting software such as OCalc 3D design
- Designed and developed conductor replacement, structure replacements, and other overhead and stealth projects
- Performed field visits to document and collect technical data of electric poles
Aircraft Sheet Metal Mechanic -
Centralia Municipal Airport
Centralia, Illinois
08.2021 - 12.2021
- Calibrated and validated Cessna-152 and Cessna-172 airplanes engines and fuselage parts by following SOP to meet FAA (Federal Aviation Administration) requirements
- Utilized detailed blueprints to determine pieces to be fabricated and installed and layout and fabricate aircraft parts using techniques, utilizing measuring tools such as calipers, dial calipers and scales
- Coordinated with Shift Lead and Engineering on changes to the blueprints and properly identified areas in need of repairs to properly remove and install aircraft parts in a timely fashion
F-15 (SA) Pilot Training Program -
United States Air Force, USAF
San Antonio, TX
02.2013 - 08.2014
- Nominated for the US-Saudi Arabian Air Force program in recognition of academic achievement and leadership potential.
- Completed three years of rigorous 2nd Lieutenant training, with advanced coursework in aerodynamics, avionics, propulsion systems, and navigation.
- Developed strong expertise in aviation sciences and systems, while cultivating leadership, discipline, and resilience through intensive U.S. Air Force training.
Fighter Pilot Program
Royal Saudi Air Force (King Faisal Air Academy)
Riyadh , Saudi Arabia
06.2010 - 01.2013
- Completed pilot training focused on navigation, flight safety, and aviation sciences, including aerodynamics and propulsion systems.
- Gained leadership and teamwork skills through military training, mastering aviation sciences like aerodynamics and propulsion.
- Graduated with honors for excellence in physical and academic performance from an elite pilot program.
Education
BSc Mechanical Engineering -
San Francisco State University
08.2022
Skills
- Manufacturing processing
- Design of Experiments (DOE)
- Geometric Dimensioning and Tolerancing (GD&T)
- Project Management
- Troubleshooting
- Materials science
- Test method validation
- Mechanical design
- Failure analysis
- Test fixture design
- Leadership
- Communication
- Team player
- Mentoring
- Collaboration
- Problem Solver
- Team Support
- Finite Element Analysis (FEA)
- SOLIDWORKS CAD
- O-Calc 3D
- CT scan
- Python
- JMP
- Epic
- Jira
Honors, awards and certifications
- Entrepreneurship, Draper University, 01/01/2020
- Private Pilot License PPL, 10/01/2021
References
References available upon request.
Timeline
NPI Engineer - Energy (Tesla Optimus - PowerWall)
Tesla Motors
04.2024 - Current
R&D Engineer - Cybertruck Battery Integration
Tesla Motors
01.2023 - 04.2024
Engineering Designer -
Quanta Utility Engineering Services
01.2022 - 05.2022
Aircraft Sheet Metal Mechanic -
Centralia Municipal Airport
08.2021 - 12.2021
F-15 (SA) Pilot Training Program -
United States Air Force, USAF
02.2013 - 08.2014
Fighter Pilot Program
Royal Saudi Air Force (King Faisal Air Academy)
06.2010 - 01.2013
BSc Mechanical Engineering -
San Francisco State University
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