Summary
Overview
Work History
Education
Skills
Key Projects And Achievements
Timeline
Generic

Tyler Brighton

Summary

A highly skilled and results-driven Senior Process Coach with extensive experience in automotive production and maintenance management. Expertise in optimizing manufacturing processes, training teams, and implementing process improvements. Seeking an opportunity to contribute to organizational growth by leveraging knowledge in skilled trades, maintenance planning, and team leadership to drive operational excellence.


Experienced and dedicated professional with over 25 years in the automotive manufacturing industry, specializing in process coaching for production and maintenance operations. Proven track record of leading cross-functional teams, managing large-scale projects, and delivering measurable results in production efficiency, cost savings, and process optimization. Adept at developing and executing training plans, overseeing complex machinery operations, and implementing continuous improvement initiatives to meet company goals. Strong leadership skills, with a focus on mentoring and developing teams to reach peak performance. Known for problem-solving, strategic planning, and ensuring high-quality production standards while maintaining safety and compliance.

Overview

28
28
years of professional experience

Work History

Senior Process Coach - Production & Maintenance

Ford Motor Company
05.2024 - Current
  • Oversee production and maintenance operations, ensuring optimal process flow and troubleshooting of mechanical issues
  • Lead process improvement initiatives, mentoring teams to enhance performance and production efficiency
  • Supervise day-to-day activities, including scheduling, preventive maintenance, and troubleshooting

Process Coach - Cylinder Head & Block Machining

Ford Motor Company
06.2017 - 05.2024
  • Managed production and maintenance for Head & Block machining lines, ensuring alignment with operational goals
  • Delivered hands-on coaching to staff in both production and skilled trades, enhancing team performance and productivity
  • Developed and implemented strategies for effective troubleshooting and process optimization

Process Coach - Dearborn Engine Production & Maintenance

Ford Motor Company
08.2012 - 06.2017
  • Coordinated production and maintenance activities for the Cylinder Head & Block Machining departments
  • Ensured the integration of process improvements while fostering a productive work environment
  • Worked with cross-functional teams to resolve issues and achieve production targets

Machine Setup - Cast Skin and Reaction Injection Molded Panels

Ford Motor Company
07.1998 - 07.2012
  • Developed maintenance schedules and ran daily operations for 34 machines used in casting PVC powder and reaction injection molded panels
  • Led process development for cast skin operations, significantly improving efficiency
  • Managed day-to-day setup and maintenance for various machines, ensuring smooth operations

Inventory Tech - New Product Development

Ford Motor Company
06.1997 - 09.1997
  • Conducted inventory management for prototype components supporting new product development projects
  • Ensured accurate inventory tracking, contributing to the efficiency of product development processes

Education

University of Wyoming
Laramie, WY

High School Diploma -

Clinton Highschool
Clinton

Skills

  • Skilled Trades & Maintenance
  • Process Coaching
  • Production Planning & Scheduling
  • Process Improvement & Optimization
  • Troubleshooting & Problem Solving
  • Equipment Maintenance & Operations
  • Cross-functional team Collaboration
  • Inventory Management
  • Project Management & Implementation
  • Lean Manufacturing & Continuous Improvement

Key Projects And Achievements

  • Southeast Michigan Skilled Trades Open House, 06/01/24, Conducted interviews with external skilled trades candidates, assisting Ford in building a pool of journeymen for upcoming openings.
  • Maintenance SPC & Production, 07/01/23, Took over the SPC maintenance planner role while continuing to serve as a skilled trades and production process coach. Managed writing 1295's, ordering spare parts, developing maintenance plans, and supervising daily operations.
  • Launch of 2.0 & 2.3 MPC Engine, 01/01/20, Developed comprehensive training plans for skilled trades and production teams during the retooling of the Dearborn Engine plant.
  • Process Coach - Maintenance & Production for Cylinder Head & Block Machining, 06/01/17, Took over the maintenance and production responsibilities for the Block & Head machining lines.
  • I4 2.0 Engine Launch - DEP, 08/01/12, Acted as a process coach in the Cylinder Head Machining department, contributing to the successful launch of the 4-crew pattern for the 2.0 I4 Engine.
  • Supported C-346 (Focus) IP Launch at Saline Ford/ACH, 08/01/12, Developed and implemented cast skin processing procedures adopted by Ford and outside suppliers. This led to a $2 million cost save within the first 12 months.
  • Launched FN-145 Door Panel Program at Saline Ford/ACH, 08/01/11, Developed and executed cast skin and foam injection programs for the FN-145 (Lincoln Town Car) Door panel program, managing a complex setup and programming process.

Timeline

Senior Process Coach - Production & Maintenance

Ford Motor Company
05.2024 - Current

Process Coach - Cylinder Head & Block Machining

Ford Motor Company
06.2017 - 05.2024

Process Coach - Dearborn Engine Production & Maintenance

Ford Motor Company
08.2012 - 06.2017

Machine Setup - Cast Skin and Reaction Injection Molded Panels

Ford Motor Company
07.1998 - 07.2012

Inventory Tech - New Product Development

Ford Motor Company
06.1997 - 09.1997

University of Wyoming

High School Diploma -

Clinton Highschool
Tyler Brighton