Vanessa Carbajal
Kansas City,KS
Summary
Experienced Operations and Repair Supervisor with over a decade of progressive responsibility in manufacturing, aerospace, and laboratory environments. Demonstrated expertise in production management, quality assurance, regulatory compliance, and lean manufacturing practices. Proven track record of leading cross-functional teams, streamlining operations, and implementing continuous improvement initiatives that enhance efficiency, reduce costs, and support high-performance outcomes. Skilled in root cause analysis, technical troubleshooting, equipment optimization, and staff development. Adept at fostering collaborative, safety-focused work environments while ensuring strict adherence to SOPs, FAA regulations, and quality standards. Committed to operational excellence and consistently delivering results in fast-paced, deadline-driven settings.
Overview
13
13
years of professional experience
1
1
Certification
Work History
Repair Operations Supervisor
Collins Aerospace
Lenexa, Kansas
11.2022 - 04.2025
- Directed and oversaw daily and monthly production operations to ensure on-time delivery and alignment with manufacturing goals.
- Managed a team of technicians by providing clear production plans, performance expectations and ongoing support to meet output targets.
- Ensured compliance with standard operations procedures, quality standards and process parameters through regular audits and inspections.
- Led root cause investigations for process deviations or equipment issues and implemented corrective and preventive actions.
- Developed and executed training programs; maintained a skills matrix and performance tracking to support continuous staff development.
- Collaborated with manufacturing engineering and quality teams to update and standardize procedures, drove improvements and supported cost-saving initiatives.
- Promoted a safety-first culture by ensuring compliance with Environmental, Health, Safety and Security (EHSS) programs and encouraging proactive hazard reporting.
- Fostered open communication between staff and leadership, reinforcing company values, policies and a healthy team culture.
- Independently resolved real-time production challenges, minimizing downtime and ensuring continuous flows.
Team Lead Repair Technician IV
Collins Aerospace Systems
Lenexa, Kansas
08.2021 - 11.2022
- Helped Supervisor oversee repair operations (shop floor management, workforce management and flow disruption management), scheduling and personnel.
- Understood the maintenance practices, inspection methods and technical data requirements used to determine airworthiness of articles under FAA Part 145 regulations.
- Ensured all quality related items are completed and documented to meet established quality standards.
- Led and implemented Lean and 5S initiatives and projects on the designated shift, addressing manufacturing and technical challenges to improve repair operations, reduce costs, optimize cycle times, and enhance overall efficiency.
- Helped supervisor organize the training needs of the team and managed the versatility for optimal capacity.
- Drove repair team performance to meet schedules that allow for superior customer satisfaction and high operational efficiency.
- Escalated production issues in a timely and effective manner.
- Fostered a positive work environment through good and clear communications and expectation setting practices.
Mechanical Repair Technician IV
Collins Aerospace
Lenexa, Kansas
09.2017 - 08.2021
- Inspected, replaced, repaired, assembled, and disassembled defective parts utilizing hand tools and power tools, in strict accordance with the manufacturer’s CMM guidelines.
- Tested and calibrated parts and mechanisms to ensure compliance with specified tolerances and product specifications.
- Identified units that failed tests or did not meet tolerance levels, and performed necessary repairs to restore compliance.
- Conducted inspections of incoming assemblies and components, ensuring compliance with established procedures and technical specifications.
- Conducted comprehensive operational checkouts, performing modifications, disassembly, repairs, reassembly, testing, calibrations, diagnosing issues, and implementing corrective actions.
- Followed repair and return processes to ensure high quality and short cycle time of repair and return.
Lab Technician I
Ceva Biomune
Lenexa, Kansas
01.2017 - 09.2017
- Comprehended and adhered to Marek’s Laboratory Standard Operating Procedures (SOPs), including Quality Assurance, Laboratory Support, Universal, and other applicable protocols, ensuring compliance with organizational and regulatory standards.
- Performed daily aseptic gowning procedures, including the use of sterile hooded coveralls, goggles, face mask, double gloves, and cleanroom boot coverings, in accordance with cleanroom protocols for CEF production. Consistently applied aseptic techniques and operated machinery and equipment involved in all phases of CEF preparation, ensuring compliance with sterile manufacturing standards.
- Disinfected and visually inspected eggs, ensured proper stocking of operational areas, and promptly delivered samples to Quality Control. Performed daily temperature checks, managed incoming shipments, and verified proper labeling and QA release before allowing entry into production areas. Prepared materials for laboratory use in accordance with established protocols.
- Performed washing, assembly, wrapping, and labeling of dishware, machinery, and equipment. Operated autoclaves and coordinated activities in alignment with the production schedule to ensure efficient workflow and adherence to operational timelines.
- Managed work orders initiated by internal planners, ensuring timely issuance of materials within 24-48 hours of process initiation and completion. Adhered to the First-In-First-Out (FIFO) method for material handling, conducted daily checks, and discarded expired materials and samples. Executed cycle counts as directed by the inventory controller, oversaw the ordering and restocking of laboratory supplies and raw materials, and performed transactions within the inventory software system to maintain accurate stock levels.
Production Line Lead
EC Manufacturing
Shawnee, KS
06.2013 - 09.2015
- Operated industrial machinery and interfaced with Human-Machine Interface (HMI) systems to monitor and control production processes.
- Provided oversight and training to assigned team members, ensuring adherence to operational standards and continuous skill development.
- Conducted diagnostic assessments and performed troubleshooting procedures to identify and resolve mechanical and technical issues.
- Accurately recorded production data by entering information into digital systems and completing required documentation in accordance with operational protocols.
- Monitored and inspected approximately 7,000 components daily, conducting quality tests to identify and document defects in compliance with quality assurance standards.
Media Production Operator
Thermo Fisher
Lenexa, KS
05.2012 - 06.2013
- Met production deadlines by efficiently completing assignments in alignment with departmental schedules.
- Operated assigned machinery with adherence to safety protocols and operational efficiency, while conducting basic maintenance to sustain equipment reliability.
- Accurately dispensed required additives to media and properly performed technique of getting pH balance as needed.
- Continuously monitored product for defects.
- Maintained department and work area to 5s housekeeping standards.
- Assisted with inventory process as requested.
- Signed off On DHR's in proper places and Files in pertinent information in accordance to SOP's.
Education
High School Diploma -
Blue Valley North High School
Overland Park, KS05-2009
Some College (No Degree) -
Johnson County Community College
Overland Park, KSSkills
- Production & Operations Management
- Quality Assurance & Regulatory Compliance
- Lean Manufacturing & Continuous Improvement
- Technical Troubleshooting & Root Cause Analysis
- Team Leadership & Workforce Development
- Inventory Control & Supply Chain Coordination
Languages
Spanish
Native/ Bilingual
Certification
- FAA Repairman Certificate
Timeline
Repair Operations Supervisor
Collins Aerospace
11.2022 - 04.2025
Team Lead Repair Technician IV
Collins Aerospace Systems
08.2021 - 11.2022
Mechanical Repair Technician IV
Collins Aerospace
09.2017 - 08.2021
Lab Technician I
Ceva Biomune
01.2017 - 09.2017
Production Line Lead
EC Manufacturing
06.2013 - 09.2015
Media Production Operator
Thermo Fisher
05.2012 - 06.2013
High School Diploma -
Blue Valley North High School
Some College (No Degree) -
Johnson County Community College
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