Varun Merchant
Maumee,OH
Summary
Knowledgeable Industrial Engineer skilled in process improvements, data analysis and waste reduction. Strategic planner and analytical problem solver. History of improving production and maximizing efficiency.
Overview
4
4
years of professional experience
1
1
Certification
Work History
Industrial Engineer
IET, Inc.
02.2023 - Current
- Company Overview: Industrial Engineering Consultant
- Training in IE concepts
- Industrial Engineering Consultant
Launch Industrial Engineer
General Motors
08.2024 - Current
- Conducted comprehensive analysis of machine downtime data for EV Transmission Lines launch at General Motors
- Collected machine cycle time during PPAP runs to ensure efficiency and quality control
- Analyzed layout of certain areas to optimize safety device placement for enhanced workplace safety
Industrial Engineer
General Mills
06.2024 - 06.2024
- Conducted downtime analysis on 4 different production lines at General Mills Supplier MSI Express
- Recommended head count reduction of 30% without additional capital investment.
- Analyzed historical data to identify trends and suggest improvements for increased efficiency
- Presented findings and recommendations to both General Mills and their supplier for implementation
Industrial Engineer
INOAC USA, Inc.
03.2024 - 03.2024
- Conducted Time Studies on the line producing GM Hummer EV Spoilers.
- Provided improvement suggestions based on data analysis to increase output of the line.
Industrial Engineer
Spangler Candy
01.2024 - 02.2024
- Conducted Elemental Time Studies in taffy kitchen
- Analysed Operations and provided suggestions for improvements
- Using data gathered over a few shifts was able to lead to a headcount reduction of 50%
- Presented findings to client
Industrial Engineer/Technology Consultant
Crossover Solutions
07.2023 - 01.2024
- Contributed to CST project collaboration with Ford Motor Company by creating org charts, automating workflows, and developing user-friendly templates
- Provided technical support to project managers, resolving issues and ensuring smooth operations
- Managed Excel databases to align with Supplier data and project needs
- Designed training modules for the team to enhance future project efficiency
Industrial Engineering Consultant
AAM - American Axle & Manufacturing
03.2023 - 06.2023
- Cycle Time and Delay Study Data Collection and Analysis, Layout Changes for Material Handling
- I analyzed the entire production line and finding methods to improve and streamline production
- I also looked for potential problems
- I actively identified causes of downtime and found solutions
- I compiled all the solutions and presented them
- I also made layout change proposals to improve the efficiency of material handling and prevent material related outages on the line
Infrastructure and UPS Project Lead
Purdue University
01.2021 - 12.2022
- My current and main responsibility is coordinating the installation of Uninterrupted Power Supplies (UPS) in Purdue academic/scientific buildings
- Additionally I am responsible for the timely installation of the UPS batteries which require the coordination between multiple departments
- The planning of the UPS projects requires my knowledge of Supply Chain Management and other Industrial Engineering concepts
- I am also responsible for tracking Purdue Network Connections and Infrastructure across campus
Education
Bachelor of Science - Industrial Engineering
Purdue University
West Lafayette, IN12-2022
No Degree - Supply Chain Engineering Technology
Purdue University
West Lafayette, IN12-2022
Skills
- Drafting proficiency
- Product reliability
- Ergonomics
- Process improvement
- Project coordination
- Workforce utilization
- Waste reduction
- Lean principles
- Value stream mapping
- Proficient with MS Excel, Word, PowerPoint, SQL, AutoCAD
- Manufacturing processes
- Mathematical calculations
- Data collection
- Verbal and written communication
Certification
- Lean Six Sigma Certification - Green Belt from Council for Six Sigma Certifications
Languages
English
Native or Bilingual
Hindi
Native or Bilingual
Timeline
Launch Industrial Engineer
General Motors
08.2024 - Current
Industrial Engineer
General Mills
06.2024 - 06.2024
Industrial Engineer
INOAC USA, Inc.
03.2024 - 03.2024
Industrial Engineer
Spangler Candy
01.2024 - 02.2024
Industrial Engineer/Technology Consultant
Crossover Solutions
07.2023 - 01.2024
Industrial Engineering Consultant
AAM - American Axle & Manufacturing
03.2023 - 06.2023
Industrial Engineer
IET, Inc.
02.2023 - Current
Infrastructure and UPS Project Lead
Purdue University
01.2021 - 12.2022
- Lean Six Sigma Certification - Green Belt from Council for Six Sigma Certifications
Bachelor of Science - Industrial Engineering
Purdue University
No Degree - Supply Chain Engineering Technology
Purdue University
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