Summary
Overview
Work History
Education
Skills
Accomplishments
Training
SUMMARY OF QUALIFICATIONS
Languages
Interests
Timeline
Generic

Víctor Hugo González Vargas

Pomona,USA

Summary

Experienced Industrial Engineer with 20+ years of progressive management expertise in Quality, Production, Lean Manufacturing, and Operations in the automotive industry. Proven track record in managing P&L variables, resolving problems, providing exceptional customer support, and implementing proactive procedures to drive profitability and ensure stability.

Manufacturing professional with extensive experience in plant operations and production management. Proven history of implementing process improvements that enhance operational efficiency and product quality. Reliable team collaborator with focus on achieving results and adapting to changing needs, bringing valuable organizational and leadership skills to role.

Overview

26
26
years of professional experience

Work History

Plant Manager

Pen Manufacturing
09.2024 - 12.2024
  • Optimize Business objectives, Safety, Quality, Delivery & Cost standard
  • Increased production efficiency by optimizing plant layout and implementing process improvements.
  • Leading Facility Maintenance, Materials, Operations/Production, Quality, Safety
  • Reduced costs by eliminating materials waste and unnecessary labor hours.
  • Developed cross-functional teams to foster collaboration and improve communication across departments.
  • Improved product quality by implementing rigorous quality control measures.
  • Pioneered lean manufacturing approach, reducing unnecessary costs (Overtime) and increasing efficiency.
  • Established metrics to measure performance and drive continuous improvement.
  • Directed employees and related programs to maximize team productivity and facility output.
  • Balanced labor needs with production schedules to optimize workforce utilization while maintaining output targets.
  • Work with Staff to meet targets: Safety, Efficiency, Downtime, Quality, Delivery, Continuous improvements,5’s Activities as part of the process
  • Implemented quality control measures to reduce defect rates and enhance product quality consistently.
  • Coordinated plant expansions moving equipment (Roller, Share's, Drill's, Pouching) from one location to other
  • Maintained quality of product with robust inspections and assessment team.
  • Forecasted future production needs accurately, allowing for strategic decision-making regarding staffing levels, equipment investments, and inventory management.

Business Unit Manage

Hussmann
05.2024 - 09.2024
  • Leader of +350 employees (Residence change to USA)
  • Leading High-Performance Teams: Maintenance, Materials, Operations, Engineering, Quality, Safety
  • Drive process discipline, improvement, 5’s Activities as part of the process
  • Mentored junior staff members, supporting their professional growth within the organization.
  • Facilitated cross-functional collaboration, fostering an environment of teamwork and innovation.
  • Established productive relationships with key stakeholders, ensuring alignment of business objectives.
  • Championed process improvements that resulted in increased operational efficiency and reduced overhead expenses.
  • Strengthened organizational culture by promoting core values throughout daily operations.
  • Evaluated employee performance and conveyed constructive feedback to improve skills.
  • Defined clear targets and objectives and communicated to other team members.
  • Recruited, interviewed and hired employees and implemented mentoring program to promote positive feedback and engagement.
  • High drive on lean strategies to reduce consistency operation cost, labor, downtime, waste & non value added
  • Budget Control and Expenses for smart targets of investments
  • Communicated regularly with executive leadership regarding progress updates, challenges, and achievement highlights within the unit.
  • Monitored performance metrics regularly to identify areas for improvement and drive continuous progress.

General Plant Manager

Alfmeier Friedrichs and Rath de Mexico S.A de C.V / Gentherm Monterrey SA de CV
04.2010 - 04.2024
  • Optimize Business objectives, Profit Plan, Business Growth, Safety, Delivery of products that meet quality and cost standard
  • Reduced costs by eliminating materials waste and unnecessary labor hours.
  • Directed employees and related programs to maximize team productivity and facility output.
  • Provided direction and leadership to all levels of employees and managers.
  • Monitored and evaluated plant performance to identify areas for improvement and take corrective measures.
  • Led, trained and coached plant staff to facilitate high levels of productivity and quality.
  • Oversaw daily operations of 10,000 square meters. manufacturing plant.
  • Leading High-Performance Teams: Tool Room, Maintenance, Materials, Operations, Engineering, HR, Quality, Purchasing, CI & Safety
  • Maximized plant safety through proactive strategies and well-structured training.
  • Forecasted future production needs accurately, allowing for strategic decision-making regarding staffing levels, equipment investments, and inventory management.
  • Maintained quality of product with robust inspections and assessment team.
  • Mentored and developed staff members, promoting professional growth opportunities within the organization.
  • Collaborated with sales team to align plant capabilities with customer demands, fostering long-term business relationships.
  • Implemented quality control measures to reduce defect rates and enhance product quality consistently.
  • Implemented useful inventory management and tracking systems to reduce costs and improve operations.
  • Reduced downtime for maintenance by establishing a proactive preventive maintenance program.
  • Conducted thorough root cause analyses on production issues, identifying solutions for continuous improvement efforts.
  • Promoted collaborative work environment to motivate and engage staff to achieve company objectives.
  • Streamlined supply chain operations, reducing lead times and improving inventory management.
  • Established metrics to measure performance and drive continuous improvement.
  • Managed budget effectively, ensuring optimal use of resources.
  • Meet and Exceed P&L
  • Budget Control and Expenses for smart targets of investments
  • Work with Staff to meet targets: Safety, Efficiency, Downtime, Quality, Delivery, Continuous improvements
  • Active analysis of costs, expenses, improvements, Financial Objectives and customer commitment
  • Senior Leader to drive continuous improvement culture
  • Drive process discipline, improvement, and development for new projects
  • Assess new material and equipment technologies
  • Establish strong customer relationships
  • Implement strategies and plans with clear alignment
  • High drive on lean strategies to reduce consistency operation cost, labor, downtime, waste & nonvalue added
  • Exceed company KPI’s and establish plans for continuous improvement
  • Leader on transfer lines from Germany, China, USA to Monterrey Facility
  • Alfmeier Friedrichs and Rath de Mexico S.A de C.V

Plant Quality Manager

Alfmeier Friedrichs and Rath de Mexico S.A de C.V / Gentherm Monterrey SA de CV
02.2010 - 04.2020

  • Managed root cause analysis investigations, determining underlying issues in product failures and implementing corrective actions as necessary.
  • Managed and archived quality documentation and participated in internal and external quality audits.
  • Facilitated cross-functional team collaboration, ensuring seamless communication between departments regarding quality matters.
  • Conducted thorough audits to ensure adherence to industry standards and regulatory requirements, maintaining compliance consistently.
  • Evaluated quality problems and performed assessments to identify and resolve issues.
  • Coordinated and oversaw periodic audits to evaluate product quality and safety and address non-conformances.
  • Provided training to employees on best practices in quality management, fostering a culture of excellence within the organization.
  • Updated quality control standards, methods, and procedures to meet compliance requirements.
  • Improved quality processes for increased efficiency and effectiveness.
  • Increased customer satisfaction through adherence to quality standards and customer requirements.
  • Led continuous improvement initiatives by actively seeking opportunities for process optimization and cost reduction.
  • Increased efficiency of the QMS by regularly reviewing procedures and making updates based on changing business needs or industry advancements.
  • Calibrated instruments and scales in production area and quality lab.
  • Mentored junior staff members in quality management principles, fostering professional growth among team members.
  • Optimized supply chain operations through close collaboration with vendors on quality assurance matters, improving supplier relationships over time.
  • Enhanced customer satisfaction by monitoring and addressing customer complaints promptly and efficiently.
  • Inspected inbound and outbound products for compliance with established industry standards, company policies, and procedures.
  • Evaluated and approved new suppliers based on thorough assessments of their quality management systems, ensuring ongoing reliability in the supply chain.
  • Developed and deployed production control plans and created work instructions and procedures.
  • Ensured consistent delivery of high-quality products by closely supervising production teams throughout manufacturing processes.
  • Championed data-driven decision making by conducting regular reviews of performance metrics and adjusting strategies accordingly.
  • Achieved significant reduction in production errors, implementing continuous improvement program.
  • Coordinated with R&D department to incorporate quality considerations in early stages of product development.
  • Drove improvements in product design with feedback from quality metrics, leading to increased market competitiveness.
  • Enhanced product quality and reduced customer complaints by leading team in implementing rigorous testing protocols.
  • Led cross-functional teams in root cause analysis, identifying and rectifying sources of quality deviation.
  • Evaluated employee performance and conveyed constructive feedback to improve skills.
  • Established performance goals for employees and provided feedback on methods for reaching those milestones.
  • Defined clear targets and objectives and communicated to other team members.
  • Launched quality assurance practices for each phase of development
  • Recruited, interviewed and hired employees and implemented mentoring program to promote positive feedback and engagement.

• Responsible of all quality staffing & molding staffing

• Responsible to determinate the budget for Quality and molding departments

• Approved the expenses related to the quality department.

• Review and approved changed to our IATF procedures or documentation.

• Responsible to review and follow up responses to customer corrective actions with QE’s

• Follow up to supplier corrective actions with QE’s

Follow up to meet PPAP requirements for all customers, initial submissions and annual revalidation

Follow op to all internal and external calibration to our measurement devices.

• Review and communication with all staff the customer Scorecards.

• Responsible to attend the AITF External Audit, including findings (Nonconformities)

• Support to attend the ISO14000 External Audit, including findings (Nonconformities)

• Responsible to attend Customer Audits based on VDA 6.3

• Revision of new prints to confirm GD& T & special characteristics to request the appropriate measurement equipment.

• Determinate the proper training for quality staffing

• Work with all operative and administrative areas to solve issues that could impact customer requirements.

• Assure that all QMS requirements are maintained during internal/external audits.

• Staffing of 17 people, 4 quality engineers & 25 quality technicians

• Additional activities:

• Responsible as Material Manager for 6 months (2015)

• Responsible for Molding Area 6 years (2015 -2020), Review production schedule, Molding tools repair, Preventive maintenance to Mold tools and Molding Press Machines

• During this time also I was responsible as Quality Assurance Manager.

Quality Assurance Manager

Dana Corporation
06.2007 - 02.2010
  • Quality Manager” Metal – Mechanic (Welding and Machining)
  • Responsible of all quality internal groups for Housing Area: Incoming Inspection, Quality Process, Metrology and Metallurgical Labs and Shipping Set up the start of production for the lines that were transferred from Brasil and Canada to Mexico from quality requirements, machines that were transferred: CNC, Lathe, Mills, Grinding, ABB Welding Robots, Painting Cabinet.
  • Approved and validate the first prototypes parts to be validated under cycle test process
  • Meet customer requirements (DC Brasil, and Dana Corp, Navistar & Kenworth)
  • Set up the receiving inspection for all components that were transferred from Canada and Brasil
  • Develop procedure and records to meet ISO/TS-16949,
  • PPAP’s making responsible, I did more than 30 PPAP’s for External and Internal Customers, all of them were approved
  • PPAP Approve for all Housing Suppliers
  • Responsible for evaluating all initial PPAP samples for testing according to Dana Corporation requirements, after that all evaluations were included as part of the PPAP documentation
  • Responsible to review and answer the customer corrective actions
  • Implementation of SPC Charts for Housing Area
  • Standardization of processes, procedures and or equipment
  • Champion and implement programs related to continuous quality improvement, including Error Proofing, PokaYokes,etc
  • Implement devices to eliminate or reduce the reworks product
  • Implement self-control in place to reduce the QC technician in all the process
  • Manage & Approved or Reject ECR (Engendering Change Request)

Quality Coordinator / Supplier Quality Engineer

Parker Industrial de Mexico
01.2005 - 06.2007
  • Responsible of all quality internal groups: Incoming, Process, Metrology, Lab Test and Shipping
  • Maintain a quality system to meet with TS-16949 and ISO14000
  • Presentation of corrective action at customer locations
  • Problem solving methods when internal or external non-conformance occur
  • Maintain every quality record (e.g
  • Control charts, inspection and test results)
  • Leader of Quality Supplier Development Process
  • Main Supplier Contacts on Complaints
  • PPAP Approve from all Suppliers
  • Quality Compliance Reports for all Suppliers
  • Develop and implement the Skip Lot in Incoming Inspection
  • Meeting with suppliers to review corrective actions
  • Leader to implement Zero Defects to improve (Internal PPM’s, FTQ, Scrap, etc)

Quality Engineer

Grote Industries de Mexico
01.2000 - 01.2005
  • Manufacturing (Processes of injection of plastics) and Assembly of Light Illumination Systems (Harness & Automotive Lamps (OEM / Aftermarket))
  • Collaborator to establish, document and maintain a quality system to accomplish QS-9000 / ISO9002 standard
  • ISO-14001 project internal coordinator and certificated on March2004
  • Collaborator and Winner of Quality State Award2004 (Ganador2004 Premio Nuevo León a Calidad)
  • Responsible to keep lowest ppm´s indicator to be a best quality plant
  • Main supplier communication on corrective actions and complaints
  • (8d´s,5 step, Car´s, PDN´s)
  • Suppliers Quality System Development compliance to ISO/QS-9000
  • Evaluate and Select suppliers on the basis on their ability to comply requirements
  • Develop, establish and track every testing activity to verify that customer requirements are in place
  • Responsible of all quality internal auditors, keeps training needs and provide for all personnel performing activities affecting quality
  • Define and document quality plans according to the customer’s requirements
  • Define and keep-updating quality controls inspections and testing techniques
  • Problem solving methods when internal or external non-conformance occur
  • Maintain every quality record (e.g
  • Control charts, inspection and test results.)
  • Production Parts Submission
  • (PPAP, PSW)
  • Develop and review FMEA
  • Develop and review Control Plans

Production Coordinator and Maintenance Supervisor

Kemet de Mexico
01.1999 - 01.2000
  • Coordinate all production activities
  • Supervisor staffing levels of operators, Maintenance technicians and team leaders
  • Ensure identification and correction of internal quality problems
  • Ensures production objectives are met within the approved budget
  • Responsible for keeping the lowest Indicators (Scrap, Reworks, Overtime, etc)
  • Responsible for shipping materials according to customer requirements
  • Productivity Improvement Plans

Education

Bachelor degree - Industrial Engineering with specialty in Quality Systems & Productivity

Zacatecas Institute of Technology
Zacatecas, Zac
06-1998

Skills

  • Operations management
  • Quality Management
  • Production management (Assembly, Molding, Machining, Maintenance)
  • Supply chain management (Plant and warehouse operations)
  • Supplier quality management
  • Project management (Budget, Planning and expenses)
  • Lean manufacturing processes
  • Capital expenses planning
  • Team and Succession Plan Development
  • ISO 9001, ISO 14001 & AITF 16949 standards
  • Continuous improvement

Accomplishments

  • Leadership demonstrated for continuous improvement philosophy.
  • Flawless launch transfer from Dana Brazil & Barrie Canada to Monterrey facility, more than20 million of USD on machinery, were transferred3 lines to manufacture the back axles for a have trucks, main external customers International, Paccar and Daimler Brazil, internal customers Dana Henderson and Dana Humboldt, all parts (PPAP Samples) were validated and approved by external and internal customer.
  • Leadership demonstrated for continuous improvement philosophy, scrap reduction12%, ($7000 usd reduction per month) quality claims improvement from previous location, complaints from customer were reduced to two per month, compared with two per week in previous locations. (Dana)
  • Being key element to implementing ISO/TS certifications for housing area (Dana)
  • Leadership demonstrated during VDA6.3 Audits from UE customers, Continental, Daimler, Hella, among others.
  • Being a key element to implement ISO-14000 certifications for all areas in the facility, during implementation3 minor nonconformities were detected, and solved with lean tools. (AFRM)
  • Additional support given to different management areas:
  • Supply Change Manager for6 months (2015).
  • Supply Change Manager for14 months (2023-2024), direct reports during this time, Customer Service, Material Planners, receiving and shipping supervisors, warehouse staffing and material handlers, follow up with customers for delivery and supplier follow up to deliver on time and Quality.
  • Engineering staff, attending customer run and rates, reviewing and approving drawings, reviewing and preparing Process Flow and Process FMEAS, for new products. During this time, process engineers and industrial engineers report to me.
  • HR Management, improving the internal process for hiring, implementing initiative to increase retention of DIL, improved the training process and introduction program, participating in interview for key position for the management staff.
  • Seating Comfort Assembly Area (Manufacturing Operation). During this support task assignation, I was responsible for production KPI’s Production Schedule Achievements, SCRAP, OT, Efficiency, all supervisors report directly, I implement strategies to measure the performance for some lines to increase productivity and reduce scrap, daily meetings with specific corrective actions.
  • Responsible for Molding Operation6 years (2015 -2020), direct reports, Molding superintendent, Process Technicians, Molding supervisors, Mold technicians and machine technicians
  • Supported the start of production of seating comfort bladders production at our sister facility on Shanghai China, implementing validation process and confirming the capability of production.

Training

  • Team building refresh2020-2021-2022
  • Certified Quality Internal Auditor IATF-16949, Update During2017
  • Certified Black Belt Six Sigma by ITESM2015-2016
  • Environment Internal Auditor in ISO-14001, Update During2012
  • NL State Quality Award Auditor (Evaluador del Premio Nuevo León a la Calidad)
  • APQP process training (Automotive Industry) During2005 -2007
  • Pack AIAG training (PPAP, APQP, SPC, MSA, FMEA, TS) During2009
  • Knowledge on several analysis techniques (FMEA, Control Plan,8d´s, Poka Yoke, Kan Ban,5´s), currently in use
  • Knowledge on quality systems of different customers (GM, Chrysler, Ford, MB Brazil, Daimler Germany) currently in use
  • Engineering Change Implementation (ECR) currently in use
  • Ability to connect with people who are involved in all levels of the company.
  • Training on Lean Manufacturing Basics Methods (5why’s,8D’s, Ishikawa, Histogram, X-R Chart), currently in use
  • Training on Lean Boot Camp II2006
  • Training on LPA’s (Chrysler requirements)2006
  • Training on PSO (Chrysler requirements)2006
  • Training on Q1 (Ford requirements)2006
  • Knowledge on GD&T, Drawing Interpretation
  • Training on Leadership March2012
  • Training on Communication July2012
  • Training on coaching, December2012
  • Training on team building April2013
  • Management Diplomate

SUMMARY OF QUALIFICATIONS

  • Excellent working knowledge using Microsoft Office Suite (Excel, Word, PowerPoint, etc.)
  • Ability to train, motivate, and supervise employees, suppliers, etc.
  • A team player, acknowledged as leader.
  • Able to conduct quality audits; create process control charts (SPC), PFMEA’s, Control Plans, etc. All APQP activities.
  • Six Sigma Master Black Belt degree from Competitive Center of World Class in Monterrey Mexico - ITESM,2016
  • Able to work in USA because I have a green card and SSN.

Languages

Spanish
Native or Bilingual
English
Professional Working

Interests

Plant Management

Operation Management

Quality Management

Production Management

Timeline

Plant Manager

Pen Manufacturing
09.2024 - 12.2024

Business Unit Manage

Hussmann
05.2024 - 09.2024

General Plant Manager

Alfmeier Friedrichs and Rath de Mexico S.A de C.V / Gentherm Monterrey SA de CV
04.2010 - 04.2024

Plant Quality Manager

Alfmeier Friedrichs and Rath de Mexico S.A de C.V / Gentherm Monterrey SA de CV
02.2010 - 04.2020

Quality Assurance Manager

Dana Corporation
06.2007 - 02.2010

Quality Coordinator / Supplier Quality Engineer

Parker Industrial de Mexico
01.2005 - 06.2007

Quality Engineer

Grote Industries de Mexico
01.2000 - 01.2005

Production Coordinator and Maintenance Supervisor

Kemet de Mexico
01.1999 - 01.2000

Bachelor degree - Industrial Engineering with specialty in Quality Systems & Productivity

Zacatecas Institute of Technology
Víctor Hugo González Vargas