Vignesh Subramani

Goal-oriented Manufacturing Engineer with experience in Quality engineering. Forward-thinking when reviewing project requirements to determine precise solutions. Composed professional when working under tight schedules and limited budgets to achieve innovative designs meeting and exceeding objectives.

Thermal Runaway of Lithium Polymer Cells, Thermal imaging, CATIA V5, BMS, Dispensing, 01/2023, 05/2023, Analyzed temperature and voltage fluctuations during different abuse tests such as mechanical abuse, chemical abuse, and electrical abuse. Monitored runaway events assessing trigger points for thermal runaway in Lithium Iron Phosphate batteries. Metal Foam in Footwear, Data Analysis, JMP, AutoCAD, Business Model, Nanofabrication Methodology, 10/2022, 11/2022, The mid-sole of hiking boots was replaced with CoCrNi medium-entropy alloy nanolattice to enhance the impact absorption capacity of the boot. Designed and fabricated the business plan to launch the product in the market with high profit margins. Wearable Biosensor for Sepsis Detection, Lean Process, Material Science, Problem-Solving, 09/2022, 12/2022, Conceptualized and designed a wearable biosensor using electrically conductive textile material to detect early-stage sepsis through sweat chemical analysis. Secured venture capital funding for product development. CFD Analysis for Aerodynamic Efficiency, ANSYS Fluent, 3D-CAD skills, MATLAB, 11/2020, 03/2021, Analyzed the aerodynamic flow beneath the chassis of a compact sedan and optimized it to channel air towards a turbine positioned at the rear of the vehicle, resulting in a 1.197 reduction in drag coefficient and a significant decrease in the rear-end wake region. SAEISS Electric Two-Wheeler Design Competition, CAE, ANSYS, Extrusion, Welding, 01/2019, 09/2019, Captained TEAM VOID, managing the battery module and electrical engineering team. Applied lean principles to manufacture the body frame and conducted RCA to resolve hub motor power train issues. Secured 9th place in All India and received the best Market-Based innovation award in the SAEINDIA Two-Wheeler Design Competition.

• Lean Six Sigma Black Belt
• Diploma in Mechanical CAD