Summary
Overview
Work History
Education
Skills
Timeline
Projects
Hi, I’m

VIVEK KALLEM

Mechanical Engineer
New Haven,CT

Summary

Mechanical Engineer with expertise in Design, Analysis, and Manufacturing. Skilled in CAD, FEA, and UAV development, with experience in optimizing designs and enhancing structural components. Proficient in SolidWorks, Ansys, and MATLAB, with a strong background in manufacturing processes and project management.

Overview

2
years of professional experience
2
years of post-secondary education

Work History

ASCASD TECH
Hyderabad, INDIA

R&D Trainee Associate
09.2020 - 02.2021

Job overview

  • Led ASCASD TECH's UAV design, including the SX-369 Micro Series and Y6, boosting aerodynamic efficiency by 20%
  • Pioneered optimization techniques for superior UAV performance
  • Key in obtaining BVLOS operation permission, aligning designs with aviation standards for safety and compliance
  • Introduced Prepreg Carbon Fibre in UAV builds, enhancing payload capacity by 10%
  • Promoted teamwork to surpass innovation targets and meet stringent aviation regulations.

VRL Automation
Hyderabad, INDIA

Mechanical engineering Intern
06.2019 - 01.2020

Job overview

  • Collaborated on sheet metal designs to meet client specifications, optimizing CNC programming for laser cutting. This reduced production time by 15% while ensuring precise, high-quality results.
  • Developed and implemented CNC codes for various machines, enhancing cutting precision and reducing material waste by 10% through optimized tool paths and machine settings.
  • Gained extensive hands-on experience with CNC machines, including G-Codes and laser cutting, leading to a 25% efficiency boost by improving manufacturing processes and quality control.

Education

UNIVERSITY OF NEW HAVEN
New Haven, CT

Master of Science from Mechanical Engineering
Feb.2022 - Jan.2024 (1 education.year_Label & 11 education.months_Label)

Skills

SolidWorks

Timeline

UNIVERSITY OF NEW HAVEN

Master of Science from Mechanical Engineering
Feb.2022 - Jan.2024 (1 education.year_Label & 11 education.months_Label)

R&D Trainee Associate

ASCASD TECH
09.2020 - 02.2021

Mechanical engineering Intern

VRL Automation
06.2019 - 01.2020

Projects

  • FE Analysis Mesh Evaluation & Correlation:

Expertly conducted finite element analysis using Linear and Quadratic Elements on a stainless-steel plate, effectively balancing mesh density for optimal accuracy and efficiency.

  • FE Analysis Structural Simulation of Electronics Box Assembly:

Led the development of a lightweight, durable Electronics Box using Aluminum and Titanium, optimizing through simulations for safety and frequency standards.

  • Analysis Correlation for Stress Evaluation:

Performed finite element analysis on a flat plate with a hole and a cantilever beam under varied loads, skillfully identifying maximum stress points through strategic mesh and load application.

  • Design and Analysis of Drone Lift Arm:

Crafted a 0.3 kg lift arm for a drone prototype with 3D CAD, utilizing Stainless Steel and Titanium for cost-effective durability. Ensured operational integrity through static and fatigue analyses.

  • Ansys Fluent Simulation:

Utilized Ansys Fluent for computational fluid dynamics simulation. Determined drag coefficient for a cone, enhancing skills in fluid mechanics analysis.

  • Small Robot Car Construction:
  • Created a small robot car for linear motion, aligning with engineering standards. Showcased expertise in vehicle dynamics, manufacturing, electronics, and robotics. Quadcopter Design and Construction:

Directed a team to design and manufacture a quadcopter with an 8-minute flight capability and a 1.5 kg payload.

VIVEK KALLEMMechanical Engineer