Hi, I’m
VIVEK KALLEM
Mechanical Engineer
New Haven,CT
Summary
Mechanical Engineer with expertise in Design, Analysis, and Manufacturing. Skilled in CAD, FEA, and UAV development, with experience in optimizing designs and enhancing structural components. Proficient in SolidWorks, Ansys, and MATLAB, with a strong background in manufacturing processes and project management.
Overview
2
years of professional experience
2
years of post-secondary education
Work History
ASCASD TECHHyderabad, INDIA
R&D Trainee Associate
09.2020 - 02.2021
Job overview
- Led ASCASD TECH's UAV design, including the SX-369 Micro Series and Y6, boosting aerodynamic efficiency by 20%
- Pioneered optimization techniques for superior UAV performance
- Key in obtaining BVLOS operation permission, aligning designs with aviation standards for safety and compliance
- Introduced Prepreg Carbon Fibre in UAV builds, enhancing payload capacity by 10%
- Promoted teamwork to surpass innovation targets and meet stringent aviation regulations.
VRL AutomationHyderabad, INDIA
Mechanical engineering Intern
06.2019 - 01.2020
Job overview
- Collaborated on sheet metal designs to meet client specifications, optimizing CNC programming for laser cutting. This reduced production time by 15% while ensuring precise, high-quality results.
- Developed and implemented CNC codes for various machines, enhancing cutting precision and reducing material waste by 10% through optimized tool paths and machine settings.
- Gained extensive hands-on experience with CNC machines, including G-Codes and laser cutting, leading to a 25% efficiency boost by improving manufacturing processes and quality control.
Education
UNIVERSITY OF NEW HAVENNew Haven, CT
Master of Science from Mechanical Engineering
Feb.2022 - Jan.2024 (1 education.year_Label & 11 education.months_Label)
Skills
SolidWorks
ProE/Creo
AutoCAD
3D printing
Laser Cutting
CNC
3D modeling
Statistical tolerance analysis
Root Cause Analysis
DFMEA
FACA
MATLAB
Python Programming
Wiring
Soldering
Optical components
Optical principles
Bill-of-Materials (BOM)
Project Management
Leadership
Problem Solving
Timeline
UNIVERSITY OF NEW HAVEN
Master of Science from Mechanical Engineering
Feb.2022 - Jan.2024 (1 education.year_Label & 11 education.months_Label)
R&D Trainee Associate
ASCASD TECH
09.2020 - 02.2021
Mechanical engineering Intern
VRL Automation
06.2019 - 01.2020
Projects
- FE Analysis Mesh Evaluation & Correlation:
Expertly conducted finite element analysis using Linear and Quadratic Elements on a stainless-steel plate, effectively balancing mesh density for optimal accuracy and efficiency.
- FE Analysis Structural Simulation of Electronics Box Assembly:
Led the development of a lightweight, durable Electronics Box using Aluminum and Titanium, optimizing through simulations for safety and frequency standards.
- Analysis Correlation for Stress Evaluation:
Performed finite element analysis on a flat plate with a hole and a cantilever beam under varied loads, skillfully identifying maximum stress points through strategic mesh and load application.
- Design and Analysis of Drone Lift Arm:
Crafted a 0.3 kg lift arm for a drone prototype with 3D CAD, utilizing Stainless Steel and Titanium for cost-effective durability. Ensured operational integrity through static and fatigue analyses.
- Ansys Fluent Simulation:
Utilized Ansys Fluent for computational fluid dynamics simulation. Determined drag coefficient for a cone, enhancing skills in fluid mechanics analysis.
- Small Robot Car Construction:
- Created a small robot car for linear motion, aligning with engineering standards. Showcased expertise in vehicle dynamics, manufacturing, electronics, and robotics. Quadcopter Design and Construction:
Directed a team to design and manufacture a quadcopter with an 8-minute flight capability and a 1.5 kg payload.