Wade Starr
Willard,OH
Summary
Results-driven Process Manager with expertise in root cause analysis, process documentation, and team mentorship. Proven track record in implementing process improvements that enhance workflow efficiency and reduce downtime.
Dynamic leader with extensive experience in molding and processing. Skilled in fostering collaboration among cross-functional teams and mentoring staff. Committed to driving continuous improvement initiatives that enhance production quality and operational efficiency.
Overview
20
20
years of professional experience
Work History
Molding and Processing Manger
Edge Plastics
Mansfield Ohio
05.2026 - Current
- Oversaw daily production operations, ensuring compliance with safety protocols and quality standards.
- Developed and implemented process improvements, enhancing workflow efficiency and reducing downtime.
- Trained and mentored team members on operational best practices and equipment handling procedures.
- Monitored inventory levels, coordinating with suppliers to maintain optimal stock availability.
- Analyzed production metrics to identify trends, adjusting strategies for continuous improvement.
- Collaborated with cross-functional teams to streamline processes and enhance overall productivity.
- Promoted safe working practices to maintain compliance with established policies and procedures.
- Mentored departmental team, boosting efficiency, success and morale among employees.
- Implemented workflow processes and pre-production of Type product by analyzing production reports.
- Created production schedules to effectively fulfill production plans and meet process goals.
- Cultivated positive working relationships among team members by promoting open lines of communication throughout the department.
- Managed budgetary constraints, optimizing costs while maintaining high-quality output standards.
- Managed high-volume workloads effectively to meet strict deadlines, prioritizing tasks based on urgency and importance.
- Streamlined processing procedures by implementing innovative strategies and technological solutions.
Process Engineer/ Process Manager
EPC
Bellevue Ohio
01.2016 - 05.2026
- Assisted in optimizing processes to improve workflow efficiency and eliminate bottlenecks.
- Developed and executed standard operating procedures to meet safety and quality standards.
- Performed root cause analysis on process failures and supported corrective actions for continuous improvement efforts.
- Worked with cross-functional teams to enhance production processes, leading to better product quality and consistency.
- Guided junior engineers by sharing best practices in process design and optimization techniques.
- Applied advanced simulation tools to model processes, supporting data-driven decision-making for project improvements.
- Reviewed production data to spot trends and variances, enabling proactive adjustments for optimal performance levels.
- Coordinated multiple projects simultaneously, prioritizing tasks effectively to adhere to tight deadlines while maintaining quality standards.
- Provided technical support to the production team during issue resolution.
- Assessed new technologies and equipment upgrades to enhance process capabilities and remain competitive in the market.
- Collaborated with suppliers to address raw material issues impacting production schedules.
- Improved manufacturing processes through continuous improvement initiatives and lean methodologies.
- Coached newly hired employees and interns while observing progress and delegating tasks.
- Provided technical support for troubleshooting equipment issues, maintaining plant reliability and minimizing operational disruptions.
- Designed and executed experiments to identify process improvements, leading to reduced costs and increased efficiency.
- Collaborated with maintenance teams on preventive maintenance programs aimed at extending the lifespan of critical equipment components.
- Reviewed processes, identifying areas requiring improvement.
- Interfaced with area teams to verify application of technical details.
- Supported new product development efforts through scale-up activities from pilot-scale testing to full-scale production implementation.
- Developed process control strategies for optimizing equipment performance and reducing variability in production output.
- Streamlined data collection methods for key process indicators, enabling real-time monitoring of operations performance trends.
- Coordinated with quality assurance to address and rectify customer complaints, ensuring customer satisfaction.
- Analyzed production data to predict trends and adjust strategies accordingly.
- Collaborated with cross-functional teams to troubleshoot production issues and implement corrective actions.
- Collaborated with cross-functional teams to ensure compliance with environmental regulations, maintaining company's reputation.
- Spearheaded adoption of Lean manufacturing principles, driving waste reduction and improving operational efficiency.
- Conducted root cause analyses for process failures, implementing solutions to prevent recurrence.
- Enhanced product quality by redesigning process parameters and closely monitoring outcomes.
- Managed scale-up of pilot processes to full-scale production, overseeing technical adjustments and training.
Supervisor/ Process Tech
Monroeville Industrial Molding
Norwalk Ohio
02.2007 - 11.2015
- Supervised daily operations to ensure production efficiency and adherence to safety protocols.
- Trained and mentored team members on best practices and operational procedures.
- Implemented process improvements that enhanced workflow efficiency and reduced downtime.
- Conducted regular performance evaluations to identify training needs and promote skill development.
- Collaborated with cross-functional teams to address production challenges and improve output quality.
- Oversaw daily operations of the department, ensuring smooth workflow and timely completion of tasks.
- Applied strong leadership talents and problem-solving skills to maintain team efficiency and organize workflows.
- Reduced employee turnover by fostering a positive work environment and providing ongoing feedback to staff members.
- Developed staff skills through targeted training programs, resulting in improved performance and career growth opportunities.
- Identified operational inefficiencies and implemented corrective measures to increase effectiveness.
- Conducted thorough employee evaluations to identify areas for growth and development, leading to more skilled workforce.
- Managed diverse team, promoting inclusive work environment that leveraged individual strengths.
- Evaluated employee performance and conveyed constructive feedback to improve skills.
- Recruited, interviewed and hired employees and implemented mentoring program to promote positive feedback and engagement.
- Set aggressive targets for employees to drive company success and strengthen motivation.
- Operated and maintained injection molding machines to ensure consistent product quality.
- Monitored production processes for adherence to safety and quality standards.
- Assisted in troubleshooting machine malfunctions, reducing downtime effectively.
- Implemented process improvements that increased operational efficiency and reduced waste.
- Trained new technicians on machinery operation and safety protocols, ensuring compliance with regulations.
- Troubleshot technical issues, implementing solutions to maintain a smooth production process.
- Participated in root cause analysis efforts on process-related issues, offering expertise to identify solutions quickly and effectively.
- Administered processes, resolved issues and recommended improvements for all structure methods.
- Reduced downtime for maintenance by performing regular equipment inspections and preventative measures.
- Assisted in the development of training materials and resources to enhance the onboarding experience for new process technicians.
Education
High School Diploma -
Clyde Green Springs School
Clyde, OH06.1998
Skills
Master setups
DOE
Cpk
- Process documentation
- Customer follow-up
Root cause analysis
Timeline
Molding and Processing Manger
Edge Plastics
05.2026 - Current
Process Engineer/ Process Manager
EPC
01.2016 - 05.2026
Supervisor/ Process Tech
Monroeville Industrial Molding
02.2007 - 11.2015
High School Diploma -
Clyde Green Springs School