Summary
Overview
Work History
Education
Skills
Accomplishments
Career Experience
Timeline
Generic

Wael Sanduka

Ames,IA

Summary

Leveraging analytical and tactical capabilities for devising and implementing manufacturing and strategic operational goals to exceed expectations for product quality, cost, and delivery. Accomplished executive with extensive experience optimizing global processes via execution of improvement initiatives with specialization in strategic planning, environmental regulations and permits, project management, as well as operational oversight. Track record devising, evaluating, and implementing robust practices to minimize waste and reduce costs, while maximizing quality and yield. Recognized for broad-based management skills with strong planning, communication, organizational, and decision-making ability to successfully direct concurrent projects. Demonstrated ability managing overall plant operations, ensuring achievement of targets for safety, quality, service, and cost via provision of pristine leadership talents to direct plant team and manage systems, equipment, people, as well as materials as per set policies, procedures, specifications, and customer requirements. Commended for building high-performance teams, forging strategic partnerships with key stakeholders, as well as communicating clear goals and objectives to translate strategic plans into actionable initiatives and promote positive company brand

Overview

25
25
years of professional experience

Work History

Quality & Technical Manager

Bekaert Corporation
05.2006 - 05.2008

Process Engineer

Bekaert Corporation
01.2003 - 05.2006

Chemical Pharmaceutical Processor (R&D)

QUALIS INC
06.1999 - 05.2003

Head NA Operations Seeds Development

Syngenta
01.2021 - Current
  • Responsible for managing eight sites in North America,
  • Managing all aspects of manufacturing, supply chain, purchasing, maintenance, safety, training, logistics, quality, scheduling, planning & forecasting, and continuous improvement for all Operations Sites
  • Implement visual tools, including team shipping dates, inventory system, and total tracking system of planting to packaging (E2E)
  • Accountable for the annual operating budget and managing performance to budget.
  • Able to save $2.5M by establishing KPIs and metrics.
  • Implementation site's capacity template.
  • Created and led an environment that focuses on continuous improvement.
  • Achieved unit cost reduction and improved manufacturing efficiencies utilizing Lean and Six Sigma techniques.
  • Used critical thinking to break down problems, evaluate solutions, and make decisions.
  • Proved successful working within tight deadlines and a fast-paced environment.
  • Developed and maintained courteous and effective working relationships.
  • Demonstrated strong organizational and time management skills while managing multiple capital projects.
  • Led a standardization and Centralization imitative across multiple sites
  • Started a focus group to work on updating and creating SOPs.

General Manager

Poet Corporation
01.2015 - 01.2021
  • Lead $140M business to success by leveraging superior operational, personnel, marketing, and program management capabilities to drive maximum profitability for two plants at the same time
  • Design and capitalize on strategic plans, KPIs, as well as process improvements to maximize operational and team efficiencies
  • Leverage immaculate leadership talents to source, train, and supervise professional, technical, and support teams
  • Identify and maximize employee potential capabilities via workflow assessments, performance reviews, goal-setting, and disciplinary actions as well as delegate tasks, develop labor schedule, and create succession plan for optimum delivery of operations and tasks within time constraints
  • Implement internal policies and procedures to effectively communicate job expectations, values, and vision of organization for smooth running of processes
  • Interface with all city, county, state, and federal rules and regulations on regular basis regarding plant operations
  • Received best plant award for culture, safety, optimization, efficiency, cost saving, and team building
  • Promoted to General Manager from Plant Manager for exceeding performance expectations
  • Represented (member of the Board of Directors) IA POET sites in monthly meetings with Iowa Business Energy Coalition to collaborate with utility board on energy strategies
  • Forged strategic partnerships with the senate in Washington DC, farmers, community members, and other key stakeholders to drive policy and provide competitive edge to business
  • Furthered business opportunities and facilitated future planning by pitching financial projections and presenting project appraisal to board and investors

Plant Manager

Poet Corporation
01.2012 - 01.2015
  • Spearheaded all facets of plant production functions, including P&L, compliance and coordinate manufacturing processes to ensure achievement of production goals
  • Demonstrated strong and dynamic leadership to lead cross-functional teams and departments for contributing to production optimization and revenue generation goals
  • Collaborated with corporate stakeholders as company's representative to discuss progress and propose resolution/safety strategies to mitigate gaps in performance across engineering, EH&S, general operations, and maintenance
  • Optimized operational performance of plant, engaging in comprehensive analysis of existing processes and procedures to isolate underperforming activities and develop proactive mitigation and improvement strategies
  • Achieved $36M profit through analysis of potential financial opportunities
  • Directed lifecycle of $6M capital expenditure expansion project, overseeing all aspects of cost justification development, and budget oversight, providing 'Management of Change' leadership

Senior Global Operation Manager

Bekaert Corporation
01.2009 - 01.2012
  • Led cross-functional team of 19 managers, 29 engineers, 470 technicians, and 545 technical operators, while developing and managing project budgets worth $22M, while acquiring and expanding Greenfield projects
  • Optimized global environmental project by capitalizing on improvement and cost cutting initiatives as well as travelling to evaluate progress in plants across Brazil, China, Italy, Russia, Slovakia, Spain, Turkey, and USA
  • Drove new technology development and leveraged subject matter expertise in terms of critical technical planning and support to uplift technical functions across various corporate plants
  • Implemented best practices to maximize productivity, machines efficiency, and team performance to deliver supreme quality product
  • Ensured quality and excellence via development of global audit initiatives by serving as vital member of Critical-to-Quality Audit Team

Education

Bachelor of Science - Chemical Engineering

Iowa State University
Ames, IA

Skills

  • Lean Manufacturing
  • Cost Reduction Strategies
  • Operations Enhancements
  • Safety Systems
  • Technical Innovation Expertise
  • Quality Audits
  • Team Leadership
  • Standardization
  • Centralization
  • P&L Management
  • Analysis & Strategy Development
  • Supply Chain
  • Employee Development

Accomplishments

  • Secured $3M per year via implementation of improvement strategies to slash wire rod costs, reduce scrap, and drive quality.
  • Achieved production objectives by devising and executing continuous process improvements to minimize waste and reduce costs, while maximizing quality and yield.
  • Propelled engineering projects to success within budget constraints by driving controlling system enhancements and scheduling troubleshoot as necessary.
  • Drove integrity of operating systems and processes by regulating process safety management program and applying best technical and operating practices.
  • Achieved $300K savings in raw materials costs, leading negotiations with various suppliers to obtain best pricing.
  • Optimized manufacturing capabilities and financial health of plant by assessing previous and existing data to approve replacement, new equipment, and raw material purchases.
  • Enabled savings of $1.5M annually by leading major $9M steam turbine project to minimize energy usage.

Career Experience

  • Head NA Operations Seeds Development, Syngenta, IA, IA, 01/21 - Present, Responsible for managing all aspects of manufacturing, supply chain, purchasing, maintenance, safety, training, logistics, quality, scheduling, planning & forecasting, and continuous improvement for all Operations Sites., Implement visual tools, including team shipping dates, inventory system, total tracking system of planting to packaging (E2E)., Create an annual operating budget and manage performance to budget. Includes implementation of site's capacity template and portfolio., Create and lead an environment that focuses on continuous improvement. Achieve reduction of unit cost and improve manufacturing efficiencies utilizing Lean and/or Six Sigma techniques.
  • General Manager, Poet Corporation, Gowrie, IA, 01/15 - 12/21, Lead $140M business to success by leveraging superior operational, personnel, marketing, and program management capabilities to drive maximum profitability for two plants at the same time., Design and capitalize on strategic plans, KPIs, as well as process improvements to maximize operational and team efficiencies., Leverage immaculate leadership talents to source, train, and supervise professional, technical, and support teams., Identify and maximize employee potential capabilities via workflow assessments, performance reviews, goal-setting, and disciplinary actions as well as delegate tasks, develop labor schedule, and create succession plan for optimum delivery of operations and tasks within time constraints., Implement internal policies and procedures to effectively communicate job expectations, values, and vision of organization for smooth running of processes., Interface with all city, county, state, and federal rules and regulations on regular basis regarding plant operations.
  • Plant Manager, Poet Corporation, Gowrie, IA, 01/12 - 12/15, Spearheaded all facets of plant production functions, including P&L, compliance and coordinate manufacturing processes to ensure achievement of production goals., Demonstrated strong and dynamic leadership to lead cross-functional teams and departments for contributing to production optimization and revenue generation goals., Collaborated with corporate stakeholders as company's representative to discuss progress and propose resolution/safety strategies to mitigate gaps in performance across engineering, EH&S, general operations, and maintenance., Optimized operational performance of plant, engaging in comprehensive analysis of existing processes and procedures to isolate underperforming activities and develop proactive mitigation and improvement strategies.
  • Senior Global Operation Manager, Bekaert Corporation, Aalter, Belgium, 01/09 - 12/12, Led cross-functional team of 19 managers, 29 engineers, 470 technicians, and 545 technical operators, while developing and managing project budgets worth $22M, while acquiring and expanding Greenfield projects., Optimized global environmental project by capitalizing on improvement and cost cutting initiatives as well as travelling to evaluate progress in plants across Brazil, China, Italy, Russia, Slovakia, Spain, Turkey, and USA., Drove new technology development and leveraged subject matter expertise in terms of critical technical planning and support to uplift technical functions across various corporate plants., Implemented best practices to maximize productivity, machines efficiency, and team performance to deliver supreme quality product.

Timeline

Head NA Operations Seeds Development

Syngenta
01.2021 - Current

General Manager

Poet Corporation
01.2015 - 01.2021

Plant Manager

Poet Corporation
01.2012 - 01.2015

Senior Global Operation Manager

Bekaert Corporation
01.2009 - 01.2012

Quality & Technical Manager

Bekaert Corporation
05.2006 - 05.2008

Process Engineer

Bekaert Corporation
01.2003 - 05.2006

Chemical Pharmaceutical Processor (R&D)

QUALIS INC
06.1999 - 05.2003

Bachelor of Science - Chemical Engineering

Iowa State University
Wael Sanduka