Wael Zain

• Built the Supplier Quality department from scratch including procedures, forms, and systems.

• Developed First Article Inspection Reports (FAIR) and on-site supplier audit checklists.

• Conducted supplier audits in compliance with ISO 9001:2015 standards.

• Successfully qualified 8 new suppliers for critical equipment.

• Implemented supplier corrective action processes and performance monitoring

• Monitored & reduced process costs while reviewing & managing work order expenses.
• Create, update & implement routing, BOMs that impact manufacturing & quality issues.
• Conducted root cause analysis on process issues to determine corrective action plans.
• Provided technical support during new product launches.
• Developed standard operating procedures for each production step.
• Reviewed & approved ECOs affecting inventory, production & product lifecycles.
• Applied VSM to implement lead time & cost reduction.

• Applied Six Sigma, lean tools & Kaizen to individual departments to enhance cost reduction, quality, safety & ergonomics.
• Improved Process Cycle time by searching for new technology & tools.
• Complete production plans by scheduling, establishing priorities, monitoring progress & resolving problems.
• Researched emerging technologies that could be utilized within the manufacturing process.

• Reduced setup time on 5-axis machines from 45 to 15 minutes by implementing fixtures & magnetic tables.
• Enhanced Mori-Seiki lathe machines by replacing manual shocks with hydraulic systems, improving safety for operators. Time study of products to eliminate costing & tooling.
• Utilized ERP/MRP systems (MAS 500, Global Shop) to manage products & update routers & bills of materials.
• Create procedures & work instructions for each process in the plant.
• Troubleshooting manufacturing issues & implementing solutions. Maintain the organization’s safety forms record & update them as required.

• Responsible for monitoring & controlling documents including welding summary, punch list, reinstatement, circuit blowing.
• Prepared hydro test packages & method statements, conducted pre-test inspections, witnessed tests & validated post-reinstatement of systems.
• Ensure that all construction activities conform to the construction codes, specifications, standards & drawings.
• Reviewed engineering drawings, specifications & test protocols to ensure accuracy of products.
• Identified non-conformances during incoming material inspections & initiated corrective actions.

• Plan & strategize the work plan for the Piping department based on the overall project execution plan & strategy.
• Responsible for establishing, promoting & maintaining a safe & hazard-free working environment.
• Supervised work activities to ensure compliance with quality norms & project specifications & led the team for timely execution.
• Contributed to project planning & scheduling, defining project milestones for timely completion.
• Documented project progress & developments to maintain clear & transparent communication with stakeholders.