Summary
Overview
Work History
Education
Skills
Websites
Certification
Accomplishments
Volunteer Experience
Timeline
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Walter T Carlson IV

Berkley,MA

Summary

Accomplished Senior Operations Director with a proven track record at Cresco Labs Inc., showcasing expertise in strategic planning and lean manufacturing. Spearheaded operational transformations, achieving a 70% reduction in voluntary turnover and a significant increase in productivity. Demonstrates exceptional leadership in driving team development and operational excellence, with a keen focus on continuous improvement and budget optimization.

Overview

27
27
years of professional experience
1
1
Certification

Work History

Senior Facility Director - Massachusetts

Cresco Labs Inc.
Fall River, MA
10.2022 - Current
  • Company Overview: A vertically integrated, multi-state operator and the No
  • 1 producer of branded cannabis products in the industry
  • Lead operations for three vertically integrated facilities in Massachusetts that grow and manufacture cannabis flower and cannabis-infused products for both medical and recreational markets
  • Accountable for full financial P&L performance and direct oversight across all operational functions, including EHS, Quality, Cultivation, Production, Extraction, Kitchen, Facilities, and Supply Chain & Logistics
  • Spearheaded a cultural transformation resulting in a 70% year-over-year reduction in voluntary turnover and empowered staff to successfully petition for union decertification—the first occurrence in the industry
  • Implemented proactive strategies and reactive corrective measures that reduced lost time incident rates by 68% and OSHA recordable rates by 65% year over year
  • Developed and executed operational plans for underperforming departments, achieving a 200% increase in productivity and maintaining 20+ days of supply
  • A vertically integrated, multi-state operator and the No
  • 1 producer of branded cannabis products in the industry

Sr. Director of Manufacturing, Northeast

iAnthus Capital Holdings, Inc.
Holliston, MA
10.2020 - 07.2022
  • Company Overview: A vertically integrated, multi-state operator of cannabis cultivation, processing, and dispensary facilities throughout the United States
  • Led manufacturing operations for the Northeast region, overseeing facilities in Massachusetts, New Jersey, New York, and Maryland that produce cannabis flower and cannabis-infused products for both medical and recreational markets
  • Held full accountability for financial P&L, S&OP, and all operational functions—including Quality, Cultivation, Production, Extraction, Kitchen, Supply Chain, and Facilities—driving cross-functional collaboration and process improvements
  • Directed capital budgeting and people management initiatives to optimize production processes and operational efficiency
  • Successfully negotiated an exclusive Toll processing supply agreement to secure operational stability in Maryland
  • Spearheaded the completion and state approval of key cultivation facilities in New Jersey and Massachusetts
  • Introduced and implemented strategic tools such as Hoshin Planning, Value Stream Mapping, and Sales, Inventory & Operation Planning processes
  • Negotiated a collective bargaining agreement with a local union, enhancing labor relations and long-term operational stability
  • A vertically integrated, multi-state operator of cannabis cultivation, processing, and dispensary facilities throughout the United States

Senior Director of Operations

Electrochem Solutions, Inc., an Integer company
Raynham, MA
08.2017 - 09.2020
  • Company Overview: A premium provider of custom power solutions for critical applications
  • Directed operations for Raynham and Taunton facilities manufacturing lithium metal batteries and packs for Energy, Military, and Environmental markets
  • Managed full financial P&L and all operational functions (EHS&S, Quality, Production, Manufacturing Engineering, Supply Chain, Customer Operations)
  • Navigated the business through the COVID-19 pandemic by implementing robust safety policies, ensuring associate safety and on-time shipments
  • Established site goals and KPIs; facilitated annual Hoshin strategic planning sessions
  • Managed annual budgets, CAPEX, and Sales, Inventory & Operation Planning processes
  • Developed and presented monthly reports to the CEO, President, and Senior VP of Operations
  • A premium provider of custom power solutions for critical applications

Director of Operations

Electrochem Solutions, Inc., an Integer company
Raynham, MA
04.2016 - 07.2017
  • Company Overview: A premium provider of custom power solutions for critical applications
  • Served as a member of the Plant Leadership Team, leading core operations functions (EHSS, Production, Manufacturing Engineering, Supply Chain)
  • Implemented cost-reduction protocols during an industry recession by reducing inventory and managing headcount through RIFs and State programs, eliminating margin erosion and enabling rapid recovery
  • A premium provider of custom power solutions for critical applications

Sr. Manager, Operations

Electrochem Solutions, Inc., an Integer company
Raynham, MA
07.2013 - 03.2016
  • Company Overview: A premium provider of custom power solutions for critical applications
  • Owned multiple manufacturing value streams supporting Electrochem’s Medical Device, Military, and Energy markets
  • Drove cross-functional alignment with Sales, Product Engineering, and Global Supply teams
  • Managed key operational metrics (Production Efficiency, On-Time Delivery, Quality, Inventory Accuracy, Cost Reduction)
  • Implemented Visual Factory Management, resulting in a 25% increase in operational efficiency
  • A premium provider of custom power solutions for critical applications

Sr. Operations Manager – Secondary Value Stream & Manufacturing Engineering

Electrochem Solutions, Inc., an Integer company
Raynham, MA
10.2012 - 07.2013
  • Company Overview: A premium provider of custom power solutions for critical applications
  • Led operations for the Secondary (Portable Medical & Military) Value Stream
  • Utilized Lean tools and value stream mapping to transform operations from a two-shift system (15% overtime) to a streamlined single-shift system (5% overtime) with On-Time Delivery exceeding 95%
  • Managed critical operational metrics and fostered high-performing teams
  • A premium provider of custom power solutions for critical applications

Manufacturing Engineering Manager

Electrochem Solutions, Inc., an Integer company
Raynham, MA
03.2007 - 09.2012
  • Company Overview: A premium provider of custom power solutions for critical applications
  • Oversaw the manufacturing department, including engineering, facilities, maintenance, security, and life systems
  • Coordinated projects such as new product introductions, process validations, and capital projects in compliance with ISO 9001 and ISO 13485 standards
  • Employed systematic layout planning and value stream mapping to design and execute a Greenfield facility capital project
  • Managed production relocation from Canton, MA to Raynham, MA with zero impact on On-Time Delivery and complaint rates
  • Led recovery efforts after multiple plant fires, ensuring minimal disruption to customer lead times
  • A premium provider of custom power solutions for critical applications

Manufacturing Engineer

Electrochem Solutions, Inc., an Integer company
Raynham, MA
08.2005 - 02.2007
  • Company Overview: A premium provider of custom power solutions for critical applications
  • Improved manufacturing processes through lean principles, kaizen methodologies, and advanced metric tracking tools
  • Developed, sourced, and implemented multiple production automation projects totaling over $1M
  • Streamlined the Electrolyte manufacturing process, reducing scrap and doubling production capacity
  • A premium provider of custom power solutions for critical applications

Lead Engineer

FujiFilm Microdisks USA, Inc.
Bedford, MA
09.2000 - 07.2005

Manufacturing Engineering Services Technician

Gillette Corporation
Boston
05.1998 - 07.2000

Education

Master of Science - Engineering Management

Tufts University
Medford, MA

Bachelor of Science - Mechanical Engineering

Wentworth Institute of Technology
Boston, MA

Skills

  • Project Management Expertise
  • Strategic Planning
  • Engineering
  • Lean Manufacturing
  • Facilitating Organizational Change
  • Continuous Improvement
  • Budget/P&L Management
  • Quality Management
  • Product Lifecycle Management
  • Change Management Expertise
  • Visual Factory Management
  • Leadership Development
  • Team Development
  • Budget Optimization
  • Margin Enhancement
  • Sales and Operations Planning
  • Product Development Expertise
  • Experience in CPG Sector

Certification

  • 24hr Technician Level HZWPR – OSHA 29 CFR 1910.12(q), Triumvirate Environmental
  • First Aid/CPR & AED Instructor, National Safety Council
  • IS-100.b: Introduction to the Incident Command System (ICS 100), FEMA
  • IS-200.b: ICS for Single Resources and Initial Action Incident, FEMA
  • IS-700.a: National Incident Management Systems (NIMS) – An Introduction, FEMA
  • IS-800.b: National Response Framework – An Introduction, FEMA
  • IS-906: Basic Workplace Security Awareness, FEMA
  • IS-907: Active Shooter – What You Can Do, FEMA
  • Sell-SMaRT Responsible Vendor, Cannabis Trainers
  • Mental Health First Aid, National Council for Mental Wellbeing
  • Analytical Troubleshooting, Kepner-Tregoe
  • Certificate: The Rise of Superheroes and Their Impacts On Pop Culture, edX

Accomplishments

  • Cannabis Facility Buildout: Established and executed plans to build out, secure licensing approvals, and launch cannabis cultivation & processing facilities in Massachusetts and New Jersey.
  • Operational Excellence: At Electrochem, achieved year-over-year improvements including AOI +2%; Scrap as % of COGP –4%; Raw Material Inventory –50%; Variable Cost per Unit –20%; Productivity +30%; Customer Complaint Percentage –30%.
  • Emergency Response Leadership: Created, trained, and led a world-class Emergency Response Team.
  • Relocation Projects: Successfully executed multiple factory and product line relocations with zero customer disruption, including relocating Fujifilm production lines from Japan to the U.S.
  • 2024 Strategic Initiatives: Launched a comprehensive Hoshin Planning process to align the Massachusetts team on overarching goals and performance metrics.
  • Union Decertification: Achieved historic union decertification in Fall River, marking a first in the cannabis industry.
  • Odor Mitigation Systems: Implemented innovative odor mitigation solutions that restored and optimized greenhouse operations at Uxbridge.
  • Cultivation Process Optimization: Improved usable flower percentage by 22%, increased overall grams per square foot by 13%, and reduced raw material carrying costs by 55%.
  • Operational Tool Deployment: Deployed critical operational tools, resulting in an 83% reduction in Lost Time Incident Rate and an 80% reduction in OSHA recordable rate.
  • Operational Performance Enhancement: Drove significant cost and productivity improvements, including a 30% reduction in cost per gram, a 5% increase in Units Produced per Hour (UPPLH), and a 65% improvement in voluntary turnover rate.

Volunteer Experience

Career Mentor, Taunton Area School to Career (TASC), 01/01/18, Present

Timeline

Senior Facility Director - Massachusetts

Cresco Labs Inc.
10.2022 - Current

Sr. Director of Manufacturing, Northeast

iAnthus Capital Holdings, Inc.
10.2020 - 07.2022

Senior Director of Operations

Electrochem Solutions, Inc., an Integer company
08.2017 - 09.2020

Director of Operations

Electrochem Solutions, Inc., an Integer company
04.2016 - 07.2017

Sr. Manager, Operations

Electrochem Solutions, Inc., an Integer company
07.2013 - 03.2016

Sr. Operations Manager – Secondary Value Stream & Manufacturing Engineering

Electrochem Solutions, Inc., an Integer company
10.2012 - 07.2013

Manufacturing Engineering Manager

Electrochem Solutions, Inc., an Integer company
03.2007 - 09.2012

Manufacturing Engineer

Electrochem Solutions, Inc., an Integer company
08.2005 - 02.2007

Lead Engineer

FujiFilm Microdisks USA, Inc.
09.2000 - 07.2005

Manufacturing Engineering Services Technician

Gillette Corporation
05.1998 - 07.2000

Master of Science - Engineering Management

Tufts University

Bachelor of Science - Mechanical Engineering

Wentworth Institute of Technology
Walter T Carlson IV