Wil Fonseca
Leesburg,FL
Summary
Results-driven and highly skilled Senior Design Engineer with extensive experience in project and personnel management. Seeking to leverage expertise in mechanical design, CAD software, and technical problem-solving to contribute to innovative design and development at Duke Energy. Committed to delivering high-quality engineering solutions and driving project success through exceptional technical proficiency, leadership, and collaboration.
Overview
13
13
years of professional experience
1
1
Certification
Work History
Continuous Improvement Engineer
Addison HVAC
Orlando, FL
05.2023 - Current
- Utilized value stream mapping techniques to analyze existing processes for optimization.
- Monitored operations against established KPIs ensuring compliance with standards set forth by company policies.
- Implemented statistical process control methods to monitor production processes for continuous improvement.
- Developed strategies for driving operational excellence throughout the organization.
- Assisted with developing business plans that aligned with organizational goals for continuous improvement projects.
- Designed experiments using design of experiments methodologies to find optimal solutions for process improvements.
- Prepared reports on project progress, cost savings, and performance metrics associated with process improvements initiatives.
- Mentored other team members in the use of lean tools such as 5S, Kanban, and standard work instructions.
- Identified process improvement opportunities through data analysis, benchmarking and root cause analysis.
- Decreased waste by employing lean manufacturing principles.
- Teamed with engineering and manufacturing teams to conduct testing and validation, develop product prototypes and support manufacturing cost control initiatives.
Drone Pilot /Land Surveyor
Independent Contractor
Tavares, FL
03.2018 - Current
- Set fixed points by creating maps and utilizing geodetic and engineering instruments.
- Verified accuracy of survey measurements and calculations conducted at survey sites.
- Reviewed field survey data using calculator, computer and GPS equipment.
- Gather data using photogrammetry and processing data for land survey.
- Inspected construction sites using drones equipped with specialized sensors and cameras.
- Operated drones in accordance with FAA regulations and safety guidelines.
- Analyzed aerial images to identify potential problems or areas of improvement.
- Assisted in creating 3D models from aerial photos taken by drones.
General Manager
Total Manufacturing, LLC
Leesburg, FL
04.2021 - 05.2023
- Generated conceptual design drawings used in manufacturing and fabrication operations.
- Used CAD software to design and refine product concepts for manufacturability.
- Trained employees on duties, policies and procedures.
- Recruited, interviewed and hired qualified staff for open positions.
- Created schedules and monitored payroll to remain within budget.
- Supervised employees through planning, assignments and direction.
- Tracked monthly sales to generate reports for business development planning.
- Guided management and supervisory staff to promote smooth operations.
- Led employee evaluations with constructive feedback to boost performance.
- Built and maintained loyal, long-term customer relationships through effective account management.
Mechanical Engineer
Propoly of America
Ocala, FL
10.2020 - 05.2022
- Used CAD software to design and refine product concepts for manufacturability.
- Participated in cross-functional teams with manufacturing, quality, marketing and procurement departments.
- Created conceptual design drawings for use in manufacturing and fabrication.
- Performed root cause analysis of problems, documented faults in tracking system and generated daily reports.
- Defined functionality and operability requirements of pre-production designs to be used in manufacturing.
- Investigated equipment failures or difficulties to diagnose faulty operation and recommend remedial actions.
- Created 2D drawings according to GD&T standards.
- Organized projects by delegating tasks to appropriate personnel and overseeing quality control duties.
Design Engineer
GWS Tool Group
Tavares, FL
03.2018 - 04.2020
- Sketched outline designs and used CAD programs to create detailed designs and specifications.
- Prepared and participated in project design reviews.
- Monitored design processes from conceptual phase through construction.
- Evaluated project feasibility based on available equipment and materials and labor expenses.
- Created technical reports to summarize analysis findings and highlight ways to improve project or particular components.
- Recommended design modifications to eliminate component and system malfunctions.
Electrical Engineer/Production Engineer
Bluworld of Water
Orlando, FL
07.2011 - 03.2018
- Monitored design processes from conceptual phase through construction.
- Troubleshot, diagnosed and repaired engineering equipment.
- Recommended design modifications to eliminate component and system malfunctions.
- Researched and analyzed customer design proposals, specifications, manuals and other data.
- Evaluated project feasibility based on available equipment and materials and labor expenses.
- Selected manufacturing methods, fabrication and product designs.
- Designed injection-molded plastic parts, machined parts and sheet metal parts in 3D CAD.
- Monitored, installed and tested system components.
- Collaborated with sales and project management personnel to develop product concepts.
- Simplified complex specifications into logical design requirements for production.
Education
Bachelor of Science - Mechanical Engineering
Inter American University of Puerto Rico Bayamon
Bayamon, PR05.2011
Skills
- Policy/Program Development
- Supervision and Training
- Mechanical Designs
- Blueprint Reading
- Complex Problem Solving
- Critical Thinking
- Operating Procedures Implementation
- Schematics Interpretation
- Technical Drawings
- AutoCAD
- Product Design Fabrication
- Manufacturing Method Selection
- Computer Aided Manufacturing Software (CAM)
- Thermal Analysis
- Stress and Strain Analysis
- Solidworks
- Map Making
- GIS Applications Experience
- Topographic Charting
Languages
Spanish
Native/ Bilingual
Certification
- Licensed Part 107 - 2020
Timeline
Continuous Improvement Engineer
Addison HVAC
05.2023 - Current
General Manager
Total Manufacturing, LLC
04.2021 - 05.2023
Mechanical Engineer
Propoly of America
10.2020 - 05.2022
Drone Pilot /Land Surveyor
Independent Contractor
03.2018 - Current
Design Engineer
GWS Tool Group
03.2018 - 04.2020
Electrical Engineer/Production Engineer
Bluworld of Water
07.2011 - 03.2018
Bachelor of Science - Mechanical Engineering
Inter American University of Puerto Rico Bayamon
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