Wilbert Bayani
Farmington Hills,United States
Summary
Experienced engineer with a diverse background, excelling in roles by delivering impactful results through innovative solutions and efficient problem-solving techniques. Emphasis on fostering team collaboration and adaptability, ensuring reliability and success in dynamic environments. Proficient in project management, systems analysis, and technical troubleshooting, providing a solid foundation for driving successful outcomes.
Brings solid understanding of technical concepts and ability to quickly learn new technologies and methodologies.
Overview
28
28
years of professional experience
Work History
Test Lab Senior Engineer
NTCNA
08.2018 - Current
- Established and created a new Test Standards Procedure (TSP) system for the lab. The old system was not updated since 2008. As of 12/31/2024, a total of 454 Test Standard Procedures have been created. It is at 93% on track of updating all of the TSP annually.
- Collaborated with Test Engineering teams to review the TSP and agree that the Test being performed will match the requirements and Specs.
- Started tracking the TSP in the Labs METteam (FLUKE) database that sets out a reminder to the Leads / Supervisors. Like any of our tools/equipment our Test procedures need to be calibrated to the latest and greatest level every year.
- Manage Test failure root cause analysis and implemented solutions.
- Responsible in reviewing and submitting the D&D request from Test Engineering teams. I am responsible in supporting all the review with VPM and RM for any questions for D&D for the whole 5080 team.
- Completed the Business Continuity for the 5080 team. Work with Headquarters directly and completed the task on time.
- Improved project efficiency by streamlining engineering processes and implementing innovative solutions. Sample is the Video system for FMVSS Testing.
Design Satellite Office Senior Engineer
NTCNA
02.2016 - 08.2018
- Acted as liaison between NTCNA-FH and the Canton Assembly Plant.
- Making sure that the vehicle are built to Nissan Standard and do Root Cause Analysis on any plant Part/Build quality concerns we have.
- Worked with PQE and the Suppliers to verify parts for testing. Visited Supplier plants and review any trial or quality concerns they have at their facilities.
- Increased operational efficiency and quality by identifying areas for improvement and implementing process changes on the assembly line accordingly.
- Has the most commodity experience of all engineers in the team. Was responsible for Interior Trim, CPM, Electrical, Electronics and Restraints. Performed and led trials and test in the plant for NTCNA design teams.
- Have trained at least 3 of the 7 current Engineers in the satellite Office on how to deal with issues that is being brought to design.
- Started the Nissan robotics programs as an outreach for Nissan, using the same principles and style at NTCNA Farmington Hills. Total of 9 students and within one [1] season, the team won 2nd place for the State of Mississippi VEX-IQ contest. The team qualified and competed in Louisville, KY VEX World Competition.
Test Planning and Vital Issues Sr. Proj. Engr.
NTCNA
01.2015 - 01.2016
- Support Design/Test teams in understanding the timing / allocation /condition of their Test parts and Vehicles
- Worked with both Prototype Engineering and Design Release teams to get critical information for Test parts
- Reviewed the status/ condition of SCT / DAPSTR for components affecting Body Test, Safety Test and Restraints teams.
- Cross functional work between Prototype, Shipping Receiving / Test teams and Design
- Move and allocate parts for the 3 test teams in our area to be able meet their test schedule and ultimately meet vehicle program schedule. resulting in better efficiency and completion of Crash testing.
Restraints Senior Project Engineer
NTCNA
01.2009 - 01.2015
- Design and Release of all restraint components. (ODS, Crash Sensors, Crash Calibration, Steering Wheel, Driver Airbag, Seat Airbag, Passenger Airbag, Curtain Airbag and Seatbelt)
- Responsible for the Cost, Quality and Timing for all restraints commodities; sharing information to the other Support team of Nissan (VPM, Purchasing, PQE, PE and others) Worked directly with Safety Performance team to meet the required Star rating the vehicle is planned for.
- Negotiation skills; DFMEA; decision making with use of DA matrix; use of NX for CAD studies and updates; use of Spacevision for Digital Design Studies.
- Responsible for DAPSTR and Certification for Safety FMVSS regulation; working as a Test and Design Engineer at the same time. Support the Test needed to meet the necessary Federal Regulations, created and submit the certification report as needed.
- Worked with Interior Trim and electronics team to package the parts that I am responsible for. Making sure that any quality concern is not created by our components for their commodities.
Cockpit Module Senior Project Engineer
NTCNA
01.2004 - 01.2009
- Design and release of Cockpit Module, Glove box and Console
- Responsible for the Cost, Quality and Timing for all Cockpit Module and Console commodities, sharing information to the other Support team of Nissan (VPM, Purchasing, PQE, PE and others). Was also responsible for current production programs, helping in solving any Quality and Manufacturing issues that arise during the production.
- Team lead for H61L CPM - responsible for the LID C area and working with 2 other engineers. Worked with NMEX team when we first transferred the V-platform to them. Supported and trained some of their engineers. A
- Negotiation skills; DFMEA; decision making with use of DA matrix; use of NX for CAD studies and updates; use of CAD and Space vision for Digital Design Studies.
Wiring Harness Senior Project Engineer
NTCNA
01.2000 - 01.2004
- Design and release of wire harness and other electrical components
- Was the Packaging engineer responsible for the whole H61L Program. There were only 2 engineers that released and designed the 3 vehicles involved for H61L. 1 system Engineer and 1 Packaging engineer.
- Responsible for the Cost, Quality and Timing for all wiring harness commodities, supporting and sharing information to the other Support team of Nissan (VPM, Purchasing, PQE, PE and others). Was also responsible for current production programs, helping in solving any Quality and Manufacturing issues that arise during the production.
- Was able to interface and understand the constraints of each team that the Wire harness is touching or passing thru. Which is basically 90% of the vehicle.
- Negotiation skills; DFMEA; decision making with use of DA matrix; use CATIA for CAD studies and updates; use of Spacevision for Digital Design Studies.
Project Engineer
Yazaki North America Inc.
01.1997 - 01.1998
- Review and release the Wire Harness Design to the Wire Harness Assembly plants
- Perform Quality Audits of Wire Harness Assembly plants before actual production is kicked off.
- Perform constant audit of the Wire harness and Component plants
- Collaborated with North America, Mexico and Asian plants to have a successful build and delivery to the Vehicle Assembly plant
- Quality Resident Engineering at Chrysler Brampton Plant
Education
Bachelor of Science - Mechanical Engineering
Technological Institute of The Philippines
Quezon City, Philippines04-1992
Skills
- Negotiations Skills
- Project management
- Decision Making Using DA Matrix
- Cross-functional collaboration
- Root Cause Analysis
- Quality Resident Engineering
- DFMEA
- Problem-solving
- Technical Writing
- Use of NX/CATIA CAD Software
- Use of Spacevision
Workphone
248-488-4429
Timeline
Test Lab Senior Engineer
NTCNA
08.2018 - Current
Design Satellite Office Senior Engineer
NTCNA
02.2016 - 08.2018
Test Planning and Vital Issues Sr. Proj. Engr.
NTCNA
01.2015 - 01.2016
Restraints Senior Project Engineer
NTCNA
01.2009 - 01.2015
Cockpit Module Senior Project Engineer
NTCNA
01.2004 - 01.2009
Wiring Harness Senior Project Engineer
NTCNA
01.2000 - 01.2004
Project Engineer
Yazaki North America Inc.
01.1997 - 01.1998
Bachelor of Science - Mechanical Engineering
Technological Institute of The Philippines
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