William Kaleta
Charlotte,NC
Summary
Control and automation Engineer, with more than 12 years of experience in Robotics and industrial automation, in industries such as Manufacturing, Food and Beverage, packaging. With a proven track record of successfully leading and executing automation projects, resulting in significant cost savings and increased productivity. Strong expertise in various automation technologies and tools, including PLC programming, SCADA systems, Industrial Robots, Vision Systems and Machine Vision, Manufacturing Execution Systems (MES), Automated Guided Vehicles (AGVs), collaborative Robots, Material Handling Automation, Lean and Six Sigma. Proficient in process analysis, system integration, and continuous improvement methodologies. Exceptional leadership skills with a focus on team collaboration and achieving project goals.
Overview
13
13
years of professional experience
1
1
Certification
Work History
Senior Automation Engineer
IPEX USA
Pineville, NC
04.2021 - Current
- Lead an automation team of 6 engineers in developing and implementing automation solutions, resulting in a 25% increase in operational efficiency and production
- Lead the adoption of Industrial Robotics, Vision System, Automated Guided Vehicles (AGVs), Manufacturing Execution Systems (MES), Internet of Things (IoT) and Quality Control automation to automate critical processes, reducing human error and improving overall system reliability
- Collaborated with cross-functional teams to design and integrate automation solutions into existing systems, ensuring smooth and continuous operation with minimal disruption
- Conducted regular performance analysis and optimizations, continuously improving automation processes for maximum effectiveness
- Overseeing and participating in engineering projects regarding new equipment and product designs such as: AGVs, Palletizers, Case packers, stretch wraps, robots… Utilized advanced data analytics and machine learning to optimize manufacturing parameters, reducing waste by 20% and improving overall product quality.
Senior Field service Engineer
SIDEL INC
Remote
07.2017 - 04.2021
- Designed and programmed PLC systems for manufacturing and Assembly lines, food, and beverage Processing, Packaging, and labeling Machines, resulting in improving efficiency, accuracy, and product quality
- Led complex PLC design and programming projects, ensuring seamless integration and automation in manufacturing, food and beverage, and packaging environments
- Collaborated with cross-functional teams to diagnose, troubleshoot, and resolve technical issues, reducing downtime and improving equipment reliability
- Conducted routine and preventive maintenance on PLC systems, minimizing breakdowns and optimizing system performance
- Designed and implemented customized PLC solutions, including HMI interfaces and control systems, tailored to specific client requirements
- Provided comprehensive on-site training to clients and junior engineers, enhancing their proficiency in PLC programming and system operation
- Developed and maintained detailed documentation for all projects, including schematics, manuals, and service records
- Managed spare parts inventory to ensure efficient replacement of critical components, reducing downtime during emergency repairs
- Maintained up-to-date knowledge of industry standards and emerging technologies to provide innovative solutions to clients
- Travelled to customer's sites to troubleshoot any automation faults on equipment and train their employees.
Field Service Engineer
TRANSBOTICS CORPORATION
Charlotte, NC
02.2012 - 07.2017
- Collaborated with clients to gather requirements, design control systems, and conduct on-site commissioning to ensure optimal system performance
- Conducted system testing, debugging, and troubleshooting to identify and rectify software and hardware issues
- Maintained and updated existing PLC programs to adapt to changing client needs and technology advancements
- Worked closely with electrical and mechanical teams to ensure seamless integration of PLCs into various systems
- Assisted in the development of standard operating procedures (SOPs) for the operation and maintenance of PLC-controlled equipment.
Education
Master of Science - Controls, Robotics And Autonomous Systems
Florida International University
Miami, FLAssociate of Science - Computer Engineering
Central Piedmont Community College
Charlotte, NCBachelor of Science - Computer Engineering
University of KwaZulu Natal
Miami, FLSkills
- Process Automation Technologies (PLC, SCADA, RPA)
- Automation Technologies (AGVs, Industrial Robots, Cobots)
- Programming Languages (Python, Java, C, etc)
- Control Systems Design
- Process Analysis and Optimization
- Project Management
- Team Leadership
- Data Analysis and Reporting
- Continuous Improvement
- System Integration
- Manufacturing Engineering
- Lean Manufacturing Principles
- Communication
- Control systems understanding
Certification
- Certified Automation Professional (CAP)
- Certified Robotic Process Automation (RPA) Developer
Languages
French
Native/ Bilingual
English
Native/ Bilingual
Spanish
Limited
Swahili
Native/ Bilingual
References
References available upon request.
Work Availability
monday
tuesday
wednesday
thursday
friday
saturday
sunday
morning
afternoon
evening
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Quote
Every problem is a gift—without problems we would not grow.
Tony Robbins
Timeline
Senior Automation Engineer
IPEX USA
04.2021 - Current
Senior Field service Engineer
SIDEL INC
07.2017 - 04.2021
Field Service Engineer
TRANSBOTICS CORPORATION
02.2012 - 07.2017
Master of Science - Controls, Robotics And Autonomous Systems
Florida International University
Associate of Science - Computer Engineering
Central Piedmont Community College
Bachelor of Science - Computer Engineering
University of KwaZulu Natal
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