William P. Long
Waterford,PA
Summary
Determined leader eager to leverage knowledge in engineering principles and concepts. Skilled in implementing manufacturing processes, developing production systems and analyzing product designs. Smart and dedicated to cost-saving initiatives and process improvements.
Overview
26
26
years of professional experience
Work History
Manufacturing Engineer
Modern Industries
10.2019 - Current
- Improved manufacturing efficiency by streamlining production processes.
- Reduced production downtime through proactive maintenance scheduling and timely equipment repairs.
- Enhanced product quality by designing and executing rigorous testing protocols for all manufactured items.
- Collaborated with cross-functional teams to develop innovative solutions for complex production challenges.
- Implemented cost-saving measures by identifying opportunities for reducing material waste in the production process.
- Optimized assembly line layouts to maximize productivity and improve overall workflow efficiency.
- Conducted root cause analysis on corrective actions, leading to targeted improvements in manufacturing processes.
- Trained and mentored Set-Up Technicians, fostering a culture of continuous learning and professional development within the team.
- Developed technical documentation, work instructions, and engineering drawings to support manufacturing operations.
- Spearheaded process improvement initiatives that resulted in significant reductions in lead times and increased customer satisfaction levels.
- Provided engineering support during new product launches, coordinating efforts between production, and quality control teams.
- As a member of the safety committee I contributed to achieving safety targets by proactively addressing potential hazards and promoting a strong safety culture throughout the facility.
- Designed process fixturing.
- Performed daily department Layered Process Audits to maintain proactive control over automotive manufacturing process.
- Performed tolerance analysis to support success in high-volume DOD product manufacturing.
- Resolved technical and quality issues by collaborating with customer, manufacturing, quality assurance, vendors and supplier personnel.
- Increased capacity utilization by identifying bottlenecks within the production process and implementing targeted improvements.
Set-up Technician
Modern Industries
06.2016 - 08.2019
- Improved production efficiency by setting up and maintaining machinery for optimal performance.
- Reduced machine downtime by conducting routine maintenance and troubleshooting issues as they arose.
- Enhanced workplace safety by performing equipment inspections and adhering to proper procedures.
- Collaborated with team members to ensure smooth workflow and timely completion of tasks.
- Assisted in training new employees on set-up techniques, ensuring a seamless transition into the role.
- Optimized productivity by adjusting machine settings to meet specific job requirements.
- Ensured consistent quality output by monitoring production processes and making necessary adjustments.
- Streamlined operations by developing standardized set-up procedures for various machines.
- Contributed to continuous improvement initiatives by suggesting process improvements based on observations and experience.
- Maintained accurate documentation of set-up activities, including detailed logs for future reference.
- Managed inventory of tools, parts, and materials needed for efficient set-up processes.
- Effectively met tight deadlines under high-pressure environments without compromising quality standards.
- Set up scheduled machines to meet demands of different production plans.
- Trained staff in correct use and care of high-value production equipment.
- Organized and prepared workstations and materials needed for operations to maximize productivity.
- Used problem-solving and issue-resolution skills to promptly and successfully address production problems.
- Trained new production staff members on safe and efficient production procedures and proper machine operations.
- Collaborated with other departments to optimize production workflows.
- Examined incoming materials and compared to documentation for accuracy and quality.
Quality Control Inspector
Modern Industries
06.2016 - 07.2017
- Improved product quality by conducting thorough inspections and identifying defects in a timely manner.
- Enhanced production efficiency by implementing standardized inspection processes and procedures.
- Maintained compliance with industry regulations through meticulous record-keeping and documentation of inspection results.
- Reduced product rejection rates by collaborating with production teams to address quality issues proactively.
Gage Technician
Modern Industries
10.2014 - 06.2016
- Reduced inspection time by implementing efficient gage calibration procedures and maintaining accurate records.
- Collaborated with engineering teams to develop effective measurement techniques for complex geometries.
- Assisted in root cause analysis for out-of-tolerance conditions, promoting continuous improvement initiatives.
- Maintained a well-organized gage inventory system, reducing downtime due to misplaced or unavailable tools.
- Ensured accurate documentation of all inspection results, supporting traceability requirements throughout the manufacturing process.
- Assisted in the development of work instructions for new products, incorporating best practices for metrology and inspection techniques.
- Collaborated with cross-functional teams to design fixtures and custom tooling for accurate measurement applications.
- Served as a subject matter expert in metrology, providing technical guidance and support to colleagues and management as needed.
- Evaluated new technologies and gage systems to identify opportunities for continuous improvement in inspection processes.
Cell Leader
Valassis Direct Mail
01.1998 - 06.2013
- Improved production efficiency by streamlining cell leader processes and implementing new workflow strategies.
- Managed and led a team of technicians for optimal performance, resulting in increased productivity and reduced downtime.
- Provided training to team members on industry standards, safety protocols, and equipment usage, enhancing overall skill sets within the cell.
- Developed strong relationships with cross-functional teams, fostering collaboration and ensuring smooth communication across departments.
Education
Journeyperson - Journeyperson (Machinist 0296)
Mahoning Valley Manufacturers Coalition
Youngstown, OH06.2019
Skills
- Quality Control
- Process Development
- Manufacturing Processes (Microsoft Project, Microsoft Visio)
- Manufacturing Resource Planning MRP
- CNC Mastercam (also Solidworks)
- Personnel Training
- Decision-Making
- 5S Methodology
- Failure Modes and Effects Analysis
- Root Cause Analysis
- Geometric Dimensioning and Tolerancing
- Project Management
Timeline
Manufacturing Engineer
Modern Industries
10.2019 - Current
Set-up Technician
Modern Industries
06.2016 - 08.2019
Quality Control Inspector
Modern Industries
06.2016 - 07.2017
Gage Technician
Modern Industries
10.2014 - 06.2016
Cell Leader
Valassis Direct Mail
01.1998 - 06.2013
Journeyperson - Journeyperson (Machinist 0296)
Mahoning Valley Manufacturers Coalition
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