Summary
Overview
Work History
Education
Skills
Timeline
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Samuel Tewadros

Omaha,NE

Summary

A very focused professional knowledgeable about devising innovative solutions to diverse business concerns and goals. Strategic and forward-thinking leader with self-motivated and tactical mindset. Excellent relationship-building and critical thinking skills with determined and decisive nature.

Overview

15
15
years of professional experience

Work History

Quality Control Inspector

3M
05.2020 - Current
  • Ensuring product and processes are compliant with applicable standards, regulations, and customer expectations
  • Support product quality, product development activities, process scale-ups, and production processes by performing appropriate testing, measurements, and tasks for experimental or standard production.
  • Writing of SOP’s, Standard Work Procedure, Training checklists, manuals, forms, etc.
  • Maintained compliance with industry regulations through meticulous record-keeping and documentation of inspection results.
  • Actively participated in regular audits to verify compliance with industry regulations and company policies, ensuring continued certification and enhanced credibility within the market.
  • Investigated customer complaints related to product quality, working closely with manufacturing teams to resolve concerns swiftly.
  • Played an integral role in achieving company-wide safety goals by diligently enforcing proper handling practices during all stages of the inspection process.
  • Supported continuous improvement initiatives by analyzing inspection data and recommending process adjustments for optimal quality control.
  • Performed root cause analysis on non-conforming products to identify areas for improvement and prevent future issues.
  • Developed and maintained comprehensive quality documentation, facilitating easier compliance with regulatory standards.
  • Supported continuous improvement initiatives by providing insightful quality control data and analysis.
  • Identified and addressed non-conformities in products to uphold quality standards and maintain customer satisfaction.
  • Facilitated smoother product launches by closely monitoring pre-release testing and making necessary quality adjustments.
  • Improved supply chain reliability by conducting audits on supplier quality systems and providing constructive feedback.
  • Optimized product testing procedures, leading to more accurate detection of defects and inconsistencies.
  • Recommended architectural improvements, design solutions, and integration solutions.

Supply Chain Analyst

First Data
11.2018 - 05.2020
  • Supported Supplier Improvement Projects to establish problem/process root cause and definitive corrective action plans necessary to improve Supplier on time delivery and reduce Scrap, Rework and Repair costs.
  • Worked with the supply chain management team to coordinate and make modifications to existing procedures, production processes, and inspection techniques/plans/procedures.
  • Performed source inspection on site and virtual based on scheduled needs and criticality.
  • Participated in developing product quality plans and inspection methodologies.
  • Collected and analyzed quality data to identify and prioritize opportunities for improvement of products and processes.
  • Managed day to day nonconformances, drive containment activities.
  • Interpret Customer Requirements, customer/industry specifications, and quality requirements, Specifications, and Quality requirements.
  • Participated on development of process flow charts/diagrams and Process Failure Mode Effects Analysis (PFMEA).
  • Worked with suppliers to create statistically valid control plans for manufacturing processes.
  • Used lean and six sigma tools to drive process and product variation reduction.
  • Conducted and participated in the internal and external quality system, process, and product verification audits.
  • Supported product and process certifications and approvals.
  • Supported development of product quality plans and inspection methodologies.

Quality Control Chemist

Marianna Industries Inc
10.2017 - 10.2018
  • Troubleshot specification discrepancies of beauty Products (shampoos, conditioners, gels etc.)
  • Performed Certificate of Analysis for raw chemicals and finished products
  • Performed quantitative and qualitative analysis tests for Over The Counter [OTC] products
  • Calibrating basic laboratory instrumentations such as pH meters, viscometers, colorimeter, etc.
  • Advised chemists and laboratory technicians on existing and emerging quality control methods to enhance testing and research capabilities.
  • Participated in new process development and process optimization programs to enhance overall system capabilities.
  • Performed preventive maintenance and calibrated equipment to keep laboratory in compliance wit FDA and other standards.
  • Generated technical reports and other documentation to record analytical test results and conclusions.
  • Operated specialized scientific equipment and performed complex procedures to execute high-level analytical testing tasks.
  • Developed new analytical techniques and enhanced existing analytical methods to improve testing validity and applicability.
  • Actively participated in continuous improvement initiatives, staying up-to-date on industry trends and best practices.
  • Developed robust validation protocols for new analytical methods, ensuring their reliability and accuracy.
  • Enhanced laboratory efficiency by developing and optimizing analytical methods for routine testing.
  • Supported method development efforts by performing literature reviews and proposing innovative solutions for challenging problems.
  • Participated in regular proficiency testing programs to maintain a high level of competency within the lab team.
  • Collaborated with cross-functional teams to address production issues and implement process improvements.
  • Troubleshot complex instrumentation issues, minimizing downtime and ensuring timely completion of projects.
  • Trained junior chemists in proper laboratory techniques, fostering a culture of continuous improvement within the team.
  • Developed laboratory testing programs and data analysis while adhering to SOPs, ECOs, batch records and work instructions.
  • Contributed to team discussions and new project initiatives to advance progress and optimize profitability.
  • Assisted with collecting, identifying and packaging hazardous and non-hazardous waste products to comply with Resource Conservation and Recovery Act regulations.

Food Safety and Quality Specialist

Tyson Foods Inc
11.2009 - 08.2017
  • Conducted pre-operative inspection of the facility
  • Inspected and audited products for adherence of Tyson and record keeping activities.
  • Monitored and insured compliance with plant HACCP and SSOP programs
  • Assisted in special projects and performed duties assigned by the shift supervisor
  • Performed physical and visual inspections of product and plant system, documenting and calculating result accurately
  • Took corrective actions when necessary and reported to management
  • Audited USDA-FSIS mandated sanitation programs and standard SPS-SSOP.
  • Assisted in the implementation of a continuous improvement culture, contributing to company-wide improvements in productivity and waste reduction.
  • Developed comprehensive quality control documentation, standardizing procedures across all departments and promoting consistency.
  • Improved product quality by implementing rigorous testing protocols and identifying areas for improvement.
  • Collaborated with cross-functional teams to identify process improvements, resulting in increased production efficiency and cost savings.
  • Analyzed data from various sources to identify trends impacting product quality, making strategic recommendations for improvements based on findings.
  • Streamlined incoming inspection processes by developing standardized criteria for evaluating raw materials prior to use in manufacturing operations.
  • Conducted detailed root cause analyses following any non-conformance events, leading to swift identification and mitigation of potential risks.
  • Played a key role in achieving ISO certification by preparing necessary documentation and facilitating successful audits.
  • Implemented a robust quality management system, leading to more consistent product output and reduced defects.
  • Managed a team of quality technicians, providing coaching and guidance for professional development and improved performance.
  • Educated employees on specific QA standards and confirmed maintenance of standards.

Education

Bachelor of Arts - Agricultural Science

Assiut University
Egypt
07.1996

Skills

  • Lean Six Sigma Manufacturing Methodologies
  • Product Inspection and Testing
  • Visual inspections
  • Quality Management Systems
  • Process Evaluation and Improvement
  • OSHA Compliance
  • ISO Standards
  • Project Management
  • Manufacturing Enhancement
  • Hazard Analysis and Critical Control PointsCCP [HACCP}

Timeline

Quality Control Inspector

3M
05.2020 - Current

Supply Chain Analyst

First Data
11.2018 - 05.2020

Quality Control Chemist

Marianna Industries Inc
10.2017 - 10.2018

Food Safety and Quality Specialist

Tyson Foods Inc
11.2009 - 08.2017

Bachelor of Arts - Agricultural Science

Assiut University

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Samuel Tewadros