Summary
Overview
Work History
Education
Skills
Leadership Projects
Languages
Websites
Timeline
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YOUSSEF ABOUSHIMY

Schaumburg,IL

Summary

Innovative Mechatronics and Automation Engineer, skilled in the design, development, and troubleshooting of complex projects. Experience includes integrating mechanical, electrical, and computer engineering principles to enhance automation processes. Strong analytical abilities and problem-solving skills contribute to optimizing operational efficiency. Successfully implemented technology solutions that resulted in improved productivity, and cost reduction across multiple professional and academic projects.

Overview

5
5
years of professional experience

Work History

Controls Engineer

CSMI Engineering
Chicago, USA
12.2023 - Current
  • Developed mechanical and electrical drawings, alongside PLC logic, for facilities nationwide.
  • Programmed ladder logic and integrated machine vision systems to improve operational efficiency.
  • Collaborated with Allen Bradley, Keyence, Cognex, and AVEVA platforms to meet project goals.
  • Ensured compliance with industry regulations and safety standards throughout all project phases.

Testing Director

ASU Formula Racing Team, Formula Student UK (IMechE)
Cairo, Egypt
11.2021 - 10.2023

Oversaw testing, performance, safety, and technical guidance for sub-teams.

  • Automated data collection and processing for testing using MATLAB and telemetry systems.
  • Organized testing phases and risk assessment plans, increasing productivity by 20%.
  • Analyzed vehicle-mounted DAQ data to improve dynamics setup for track lap times.
  • Optimized suspension parameters, brake bias, aerodynamic elements, ECU mapping, and FDR.
  • Led comprehensive scrutineering initiatives across all testing activities.
  • Streamlined communication between technical sub-teams to enhance collaboration during testing.

Design Team Lead

ASU Formula Racing Team, Formula Student UK (IMechE)
Cairo, Egypt
01.2022 - 12.2022
  • Directed team of 10 multidisciplinary members to validate sub-systems design for design event.
  • Developed cost-per-point decision making strategies, winning 1st place in the FSUK23.
  • Verified mechanical and MATLAB models to ensure the robustness of design across sub-systems.
  • Achieved the highest team score from judges on the Engineering Design Report and spec sheet.

ICE Powertrain Member

ASU Formula Racing Team, Formula Student UK (IMechE)
Cairo, Egypt
01.2022 - 12.2022
  • Engineered driveline system and gear-shifting mechanism, achieving 60% weight reduction and enhanced alignment adjustability.
  • Utilized CAD software, working drawings, CNC, lathe, and waterjet for manufacturing processes.
  • Developed compact scatter shield for safety using sheet metal design and CNC laser cutting techniques.
  • Performed mechanical FEA on driveline to verify durability against competition track conditions.

Intern

Schneider Electric
Cairo, Egypt
08.2020 - 10.2022
  • Completed three summer internships, gaining diverse skills in industrial control and testing.
  • Executed advanced ladder programming functions and timers for assembly and sorting line project using Unity XL and Factory IO.
  • Developed and integrated a SCADA and HMI simulation project for water plant, linking it to ladder program.

Education

Bachelor of Science - Industrial Mechatronics and Automation Engineering

Ain Shams University
Cairo, Egypt
06-2023

Skills

  • Autodesk Inventor and SolidWorks
  • PLC programming and ladder logic
  • Machine vision systems
  • Electrical schematics and systems
  • Mechanical Design and FEA Analysis
  • MATLAB model-based design
  • Python programming
  • System integration and troubleshooting
  • Project leadership and team collaboration
  • Technical documentation
  • 2D and 3D modeling
  • Design optimization and validation
  • Rapid prototyping techniques
  • Simulation tools: Simulink, ROS, CoppeilaSim

Leadership Projects

  • Designs for Packaging lines Automation Upgrades, Controls Engineer, 02/24, 08/24, Surveyed and Audited 9 packaging facilities in multiple states for measurements, machinery, electrical and piping layouts and schematics., Supervised and finalized all 9 sites drawings and with current layouts and future automation upgrades.
  • Swarm of Autonomous Drones for Environment Mapping SADEM, Team Leader, 06/22, 07/23, R&D of autonomous drones controlled by a base station with the objective of constructing a 3D model of indoor environments., Led integration of the project systems and autonomous features such as SLAM and peripheral features.
  • Hybrid Control Rotary Inverted Pendulum, Team Leader, 11/22, 01/23, Model-based LQR controlled Rotary inverted pendulum., Integrated Mechanical, electrical and software to have a fully functioning inverted pendulum.
  • Mini Production Line, Team Leader, 11/21, 02/22, Designed, simulated, & manufactured 5 automated stations production line., The project was fully simulated on MATLAB Simscape with physics and collision pkgs.

Languages

English
Full Professional
Arabic
Native/ Bilingual
Spanish
Elementary

Timeline

Controls Engineer

CSMI Engineering
12.2023 - Current

Design Team Lead

ASU Formula Racing Team, Formula Student UK (IMechE)
01.2022 - 12.2022

ICE Powertrain Member

ASU Formula Racing Team, Formula Student UK (IMechE)
01.2022 - 12.2022

Testing Director

ASU Formula Racing Team, Formula Student UK (IMechE)
11.2021 - 10.2023

Intern

Schneider Electric
08.2020 - 10.2022

Bachelor of Science - Industrial Mechatronics and Automation Engineering

Ain Shams University
YOUSSEF ABOUSHIMY