Summary
Overview
Work History
Education
Skills
Certification
References
Timeline
Generic

Zachary Smith

Frankford,DE

Summary

Experienced Operator with a strong work ethic and expertise in managing complex systems. Committed to ensuring optimal performance and adhering to OSHA and internal safety protocols. Demonstrated attention to detail, excellent report, monitoring, and communication skills.

Overview

22
22
years of professional experience
1
1
Certification

Work History

Lead Operator

NRG Energy, Inc.
Dagsboro, DE
08.2024 - Current
  • Implemented Red Tag program, developing effective Lockout-tagout procedures
  • Utilized SAP to create work notifications
  • Received and processed written and verbal instructions, prints and work orders.
  • Prepared for work to be completed by studying assembly instructions, blueprint specifications and part lists.
  • Used daily system logs to document production information, discussing issues with management.
  • Assumed responsibilities of shift supervisor on an as-needed basis.
  • Assumed control room operator duties when required.
  • Created and maintained daily activity logs to track ongoing operational performance.
  • Maintained high-level communication with direct supervisors to support rapid issue resolution.
  • Assisted in the development of standard operating procedures.
  • Oversaw staff schedules and assigned tasks according to workload requirements.
  • Detailed plant activities, noting concerns and issues and disseminated reports to management.

Control Room Operator

NRG Energy, Inc.
Dagsboro, DE
02.2018 - 08.2024
  • Ensured compliance with safety protocols and strict EPA regulations.
  • Maintained accurate records of data related to production processes and ensured quality control standards were met.
  • Identified potential problems before they occurred by monitoring trends in performance data.
  • Monitored and tracked the progress of equipment in process, ensuring that all operations were running smoothly.
  • Operated multiple control systems such as PLCs, HMIs, and DCSs.
  • Utilized problem-solving skills to diagnose issues with machinery or software programs.
  • Communicated effectively with other team members regarding changes or updates related to production operations.
  • Responded quickly to alarms and system failures, taking appropriate action to resolve them promptly.
  • Trained new personnel on proper operation of control room systems.
  • Analyzed variations in operating conditions and interpreted meter and gauge readings to troubleshoot plant equipment and resolve operational problems.
  • Followed safety guidelines to minimize workplace hazards and protect fellow workers from harm.
  • Identified and recommended operational changes to improve plant reliability, performance, and output.
  • Monitored and adjusted emissions control equipment to meet federal and state regulations.
  • Checked well automation and alarms in operational control center and dispatched crews to maximize well performance and runtime.
  • Replied to production floor requests, responded to machine stoppage alerts and conducted emergency operational procedures when necessary.
  • Communicated with systems operators to regulate and coordinate line voltages and transmission loads and frequencies.
  • Adjusted controls to generate electrical power or regulate flow of power between generating stations and substations.
  • Completed tests of boiler water, plant condensate and chilled water to assess conformance with specifications.
  • Identified and reported abnormalities to supervisor for timely corrective actions.
  • Regulated power-generating equipment using control boards or semi-automatic equipment.
  • Monitored and inspected equipment, systems and control boards.
  • Recorded and compiled operational data by completing and maintaining forms, logs or reports.
  • Updated computer data logs and prepared reports to inform next shift about notable needs and incidents.
  • Inspected records or log book entries or communicated with plant personnel to assess equipment operating status.
  • Controlled generator output to match phase, frequency or voltage of electricity supplied to panels.
  • Kept optimal boiler pressures and monitored steam unit operations.
  • Took regulatory action based on readings from charts, meters and gauges.

Plant Equipment Operator

NRG Energy, Inc.
Dagsboro, DE
02.2012 - 02.2018
  • Loaded and unloaded materials from trucks using cranes or other lifting devices.
  • Cleaned up job sites after completion of projects following safety protocols.
  • Provided guidance to less experienced operators regarding proper operation techniques.
  • Performed daily pre-start inspections of equipment prior to use.
  • Monitored operating power plant equipment and readouts to identify problems and pursue corrective action.
  • Maintained high-level communication with Control room operator to support rapid issue resolution.
  • Conducted routine maintenance checks on all machinery including checking fluid levels, changing filters and lubricating parts.
  • Detailed plant activities, noting concerns and issues and disseminated reports to management.
  • Inspected equipment on daily basis and made monitoring adjustments to maintain system integrity and peak operations.
  • Opened and closed valves and switches in sequence to start or shut down auxiliary units.
  • Identified and reported abnormalities to supervisor for timely corrective actions.
  • Updated computer data logs and prepared reports to inform next shift about notable needs and incidents.
  • Adhered to plant safety and environmental policies and procedures at all times.
  • Maintained plant cleanliness and completed general housekeeping tasks to keep operations audit-ready.
  • Cleaned and lubricated equipment on regular schedules to maintain life of machinery and achieve consistent operations.
  • Practiced safe lockout-tagout procedures to prevent injury to personnel during maintenance procedures.
  • Followed daily preventive maintenance schedule for cleaning and lubricating machinery.
  • Used hand trucks and forklifts to unload, load and transport items.

Fuel Handler

NRG Energy, Inc.
Dagsboro, DE
08.2007 - 02.2012
  • Provided assistance in training new staff members on proper fueling procedures.
  • Checked oil levels in machinery and refueled as needed.
  • Cleaned work areas to maintain a safe environment free of debris or hazardous materials.
  • Responded quickly to emergency situations related to spills or other environmental hazards.
  • Operated computerized control systems to monitor flow rates of fuels during transfer operations.
  • Followed strict safety protocols while handling flammable liquids such as gasoline or kerosene.
  • Ensured compliance with applicable laws and regulations governing the handling of hazardous materials.
  • Loaded and unloaded fuel products into vehicles, equipment, or containers according to safety regulations.
  • Monitored gauges and flowmeters to inspect equipment and reported abnormalities.
  • Provided lawn care services to maintain the grounds.
  • Plowed snow from parking lots, driveways and sidewalks during winter months.
  • Repaired minor damages to machinery caused by wear-and-tear over time.
  • Operated heavy equipment such as bulldozers, excavators, loaders and motor graders to perform earthmoving tasks.
  • Performed duties of operating a locomotive to empty rail cars of coal.

Maintenance Helper

NRG Energy, Inc.
Dagsboro, DE
02.2007 - 08.2007
  • Distributed 5-gallon water jugs to stations across the plant.
  • Assisted maintenance personnel with repairs, replacements, and installations of various machines.
  • Checked fluid levels in engines and replaced fluids when necessary.
  • Kept tools and equipment in excellent condition by cleaning and maintaining.
  • Replaced light bulbs, cleaned gutters and painted surfaces to maintain buildings.
  • Assisted in the installation of new equipment by providing manual labor assistance.
  • Cleaned up work areas after completing maintenance projects.
  • Loaded and unloaded materials from delivery trucks as required.
  • Operated forklifts to move heavy items around the facility.
  • Performed routine cleaning tasks such as sweeping floors, wiping down surfaces, and emptying trash receptacles.
  • Contributed to maintenance of safe conditions within facility by mopping up wet spots on floor and sweeping up broken glass.
  • Utilized hand and power tools.
  • Followed instructions regarding duties and assignments for facility and machinery maintenance.

Spray Dry Operator

SPI Pharma
Lewes, DE
04.2002 - 02.2007
  • Monitored and adjusted machine operations as needed for quality assurance.
  • Managed multiple tasks simultaneously while maintaining attention to detail.
  • Maintained cleanliness of work area and equipment in accordance with safety regulations.
  • Performed routine maintenance on equipment to ensure optimal performance.
  • Maintained records relating to product output numbers, scrap rate analysis, downtime reports.
  • Assisted in the setup of production lines according to customer specifications.
  • Inspected finished products to verify conformity to quality standards.
  • Observed and troubleshot equipment and machines to detect malfunctions and notify appropriate personnel of needed repairs.
  • Checked control panel and gauges during equipment operation.
  • Learned and followed safety and emergency procedures.
  • Maintained production and quality documentation.
  • Attached identification labels to finished packaged items or stamped lot number and shipping destination information on containers.
  • Reduced health and safety risks with strict adherence to safety protocols and PPE requirements.
  • Helped achieve team goals by rotating production lines and daily duties to meet demand.
  • Classified defects from finished orders for record tracking and statistics.
  • Measured and weighed items to meet quality standards and prevent waste.
  • Met or exceeded target for on-time customer shipments.
  • Produced quality products by palletizing, packaging and assembling finished items.
  • Used daily system logs to document production information, discussing issues with management.
  • Used hand trucks and forklifts to unload, load and transport items.
  • Set up and operated production machinery according to specific standards and protocols of company.
  • Calibrated machines to adhere to quality standards and maintain required productivity levels.

Education

Associate of Applied Science - Electrical Engineering

Delaware Technical And Community College - Owens
Georgetown, DE
08-2001

Some College (No Degree) - Waste Water Operator Level 1 License

Delaware Technical And Community College - Owens
Georgetown, DE

Skills

  • Positive Attitude
  • Multitasking
  • Teamwork and Collaboration
  • Reliability
  • Many computer skills (DCS, Excel, SAP, Red Tag)
  • Hazardous waste management
  • Lockout and tagout procedures
  • Safety Compliance
  • Troubleshooting abilities
  • Coal processing equipment
  • High-pressure turbines
  • 3 way Radio Communications
  • Regulatory Compliance
  • Forklift Operation
  • Organizational Skills
  • Emergency Response
  • Adaptability
  • Active Listening

Certification

  • Waste Water 1 license
  • Forklift license
  • Respirator certified
  • OSHA certified

References

References available upon request.

Timeline

Lead Operator

NRG Energy, Inc.
08.2024 - Current

Control Room Operator

NRG Energy, Inc.
02.2018 - 08.2024

Plant Equipment Operator

NRG Energy, Inc.
02.2012 - 02.2018

Fuel Handler

NRG Energy, Inc.
08.2007 - 02.2012

Maintenance Helper

NRG Energy, Inc.
02.2007 - 08.2007

Spray Dry Operator

SPI Pharma
04.2002 - 02.2007

Associate of Applied Science - Electrical Engineering

Delaware Technical And Community College - Owens

Some College (No Degree) - Waste Water Operator Level 1 License

Delaware Technical And Community College - Owens

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Zachary Smith