Summary
Overview
Work History
Education
Skills
Accomplishments
Timeline
Generic

Aaron Johnston

Plainwell,MI

Summary

Advanced Operations Manager offering over 30 years of experience and proven success in manufacturing and production, quality assurance and leadership. Highly skilled in streamlining operations and improving throughput through continuous process improvement and cross-functional collaboration. Accomplished in building high-performing teams and inspiring staff to achieve goals.

Looking for a new and challenging environment but still along the lines of my past experience. Especially communication with teams to achieve 1 goal.

Overview

38
38
years of professional experience

Work History

Fabrication Operation Manager

JBS Beef Plant
Plainwell, MI
04.2017 - Current

Over seeing day to day operations of, carcass inventory and grading of carcasses prior to fabrication. (This year will implemented a program to provide Holstein cattle to an export customer China, which required new export program start up.) Over seen fabrication of carcasses and trim department. And over seen distribution center for e receiving and shipping of boxed product.

Superintendent of Processing

Tyson Fresh Meats
Joslin, IL
10.2013 - 04.2017

Over seen processing department and was instrumental in reducing turn over from 20% to under 12% with 700 hourly team members; trainers; 14 supervisors and one General Foreman. Safety was another accomplishment due to great communication and great involvement from hourly work force they were able to greatly improve injury and illnesses.

Trainee Superintendent

Tyson Fresh Meats
Lexington, NE
09.2011 - 10.2013

Spent one year learning the harvest operation in a beef facility and how to manage situations and how to communicate with USDA inspectors if and when there were issues or questions regarding HACCP; SOP; SSOP and GMP concerns. Also became more educated with rendering department of facility.

General Foreman

Tyson
Joslin, IL
10.2005 - 01.2011

Led management team of 14 managers and 700 hourly team members and trainers to meet company standards for, Safety; out put efficiencies; Turn over; Quality of product to protect company's brand name and product yields. Along with controlling cost's and building strong working relationships with team.

Fabrication General Foreman

Sunland Beef Company
Tolleson, AZ
01.2003 - 01.2005
  • St Shift.
  • 1200 head per day approx.
  • 160 head per hour with 368 hourly employees and 8 supervisors.
  • Successful in starting rebuilding fazes of a new training program of new hires and taking hourly work force from 320 to 368 to be able to increase productivity.
  • Maintain balance between yield attainment and product quality.
  • Helped kick off t start of new quality audit program for product called Six Sigma.
  • In depth knowledge of safety, Smithfield policies and procedures, crewing standards, and USDA regulations.
  • Helped facility earn best safety record in this field of work for it's size it is for year of 2003.

Fabrication General Foreman- Second Shift

TysonJBP
Joslin
01.2000 - 01.2003
  • LL I I 1400 head per shift approx.
  • 230 head per hour.
  • Maintain balance between yield attainment and product quality.
  • Indepth knowledge of product specifications, yield systems, safety, ergonomics, crewing.
  • USDA requirements, Tyson/l BP policies, and procedures.
  • USDA,HACCP,and SSOP knowledge and training.
  • Committed to achieving dignity and respect in the workplace.

Fabrication Asst. General Foreman

Tyson- IBP
Holcomb, KS.
01.1987 - 01.2000
  • Managed numerous departments on A and B shifts.
  • Departments included Rib, Tops, Break Chain, Chuck Line, and Packaging.
  • Worked closely with hourly employees on safety, knife skills, and attaining yield goals.

Fabrication Floater

Tyson - IBP
Holcomb, KS.
01.1990 - 01.1998

Spent time learning how to run each department and how to fill in for area supervisor when he were out. Learned how to perform the General Foreman position.

Fabrication Production Supervisor

Tyson-lBP
Holcomb, KS.
01.1987 - 01.1990
  • Fabrication Hourly employee.
  • Successful performance in Chuck Line.
  • Successful performance on the top butt (sirloin) and bottom butt products.

Education

High School Diploma -

Garden City High School
Garden City, KS
10.1988

High School Diploma -

Tyson Fresh Meats
10.1988

Tyson Fresh Meats

Skills

  • Budget Control
  • Human Resources Oversight
  • Staff Scheduling
  • Records Organization and Management
  • Recruitment and Hiring
  • Goal Setting
  • Financial Statement Review
  • Performance Assessment
  • Department Oversight
  • Assignment Delegation
  • Verbal and Written Communication
  • Training Management
  • Originality and Creativity
  • Team Leadership
  • Focus and Follow-Through
  • Decision Making
  • Employee Motivation
  • Quality Assurance
  • Multitasking and Prioritization
  • Special Promotions Planning
  • Layout Planning
  • Advertising Campaign Development
  • Presentation Development and Delivery
  • Inventory Tracking and Management
  • Above All I have the ability to motivate, and communicate to support a safe working environment for the team
  • Have the ability to manage firm, fair and consistently to build a strong trusting work place

Accomplishments

With over 30 years with Tyson Fresh Meats I was able to learn, grow and excell under pressure. Relocating for advancements and still exceling in new and different facilities and teams of people. I learn quick and get along with my team and co-workers.

  • Supervised team of over 700 staff members.
  • Reduced lost workdays and recordable incidents to less than 3 by implementing a safety awareness program and listening to and involving the hourly workforce.
  • Resolved product issue through consumer testing.

Timeline

Fabrication Operation Manager

JBS Beef Plant
04.2017 - Current

Superintendent of Processing

Tyson Fresh Meats
10.2013 - 04.2017

Trainee Superintendent

Tyson Fresh Meats
09.2011 - 10.2013

General Foreman

Tyson
10.2005 - 01.2011

Fabrication General Foreman

Sunland Beef Company
01.2003 - 01.2005

Fabrication General Foreman- Second Shift

TysonJBP
01.2000 - 01.2003

Fabrication Floater

Tyson - IBP
01.1990 - 01.1998

Fabrication Asst. General Foreman

Tyson- IBP
01.1987 - 01.2000

Fabrication Production Supervisor

Tyson-lBP
01.1987 - 01.1990

High School Diploma -

Garden City High School

High School Diploma -

Tyson Fresh Meats

Tyson Fresh Meats
Aaron Johnston