
Results-driven Quality Engineer with extensive experience supporting automotive manufacturing operations, customer quality initiatives, warranty management, supplier quality performance, process validation, and continuous improvement programs. Proven expertise in APQP, PPAP, GD&T, root cause analysis, corrective action implementation, warranty investigations, quality auditing, and compliance with IATF 16949 requirements. Strong background leading cross-functional teams, driving defect reduction initiatives, improving customer satisfaction, analyzing quality metrics, and implementing sustainable manufacturing solutions. Recognized for strengthening quality systems, reducing operational risks, enhancing process capability, and supporting world-class manufacturing environments.
• Lead customer quality activities by managing complaints, warranty concerns, containment actions, corrective action implementation, customer communications, and performance reporting across automotive production programs.
• Drive plant quality performance through detailed analysis of customer PPM, internal defects, warranty trends, scrap reduction opportunities, quality risks, and corrective action effectiveness.
• Develop, maintain, and optimize control plans, inspection plans, measurement records, quality documentation, and customer-specific quality requirements supporting manufacturing excellence.
• Coordinate customer audits, quality reviews, deviation approvals, corrective action verification activities, and long-term process effectiveness evaluations.
• Analyze warranty data, returned material findings, customer portal information, field performance trends, and KPI results to support continuous improvement and customer satisfaction objectives.
• Evaluated manufacturing processes to identify productivity improvement opportunities, process optimization strategies, waste reduction initiatives, and operational efficiencies.
• Supported implementation of new equipment, process upgrades, manufacturing technologies, and production improvement projects aligned with business objectives.
• Conducted time studies, workflow assessments, capacity evaluations, and production analysis to improve manufacturing performance.
• Developed procedures, work instructions, operational standards, process documentation, forms, and schedules supporting manufacturing excellence initiatives.
• Collaborated with engineering, production, maintenance, and quality teams to improve process capability, equipment reliability, and operational performance.
• Performed incoming, in-process, first article, verification, and final inspections utilizing precision measurement equipment and established quality standards.
• Developed control plans, inspection documentation, PPAP packages, quality records, and product verification reports supporting customer requirements.
• Managed nonconformance investigations, customer complaints, corrective action activities, and root cause analysis projects to improve product quality.
• Maintained calibration systems, measurement equipment inventories, inspection records, and compliance documentation.
• Supported internal audits, process verification programs, quality system activities, and continuous improvement initiatives.
• Installed, aligned, repaired, and maintained industrial machinery, production equipment, mechanical systems, and manufacturing assets.
• Interpreted blueprints, technical drawings, diagrams, and equipment specifications to execute maintenance activities safely and efficiently.
• Troubleshot hydraulic, pneumatic, vacuum, mechanical, and power transmission systems to minimize downtime and improve reliability.
• Conducted preventive maintenance, equipment inspections, component replacement activities, and operational readiness assessments.
• Supported equipment installation projects, machinery overhauls, maintenance planning activities, and technical documentation requirements.
• Managed customer quality concerns through structured problem-solving methodologies, technical investigations, containment activities, and corrective action implementation.
• Led failure analysis investigations for warranty returns, field issues, product performance concerns, and manufacturing quality deviations.
• Prepared comprehensive technical reports presenting root cause findings, validation results, corrective actions, and customer communication updates.
• Supported APQP activities, quality planning processes, product validation requirements, and manufacturing quality improvement initiatives.
• Monitored warranty performance, failure rates, chargeback activities, quality trends, and effectiveness of implemented corrective actions.
• Supported warranty operations through technical analysis, inventory management, quality reporting, and administrative process control activities.
• Reviewed warranty claims, analyzed returned products, documented findings, and assisted investigation activities supporting customer requirements.
• Maintained performance indicators, warranty databases, operational records, and technical documentation.
• Collaborated with engineering teams to support cost reduction initiatives, process improvements, and quality enhancement programs.
• Assisted field quality activities, customer support requirements, and warranty management processes.
• Performed dimensional analysis using metrology equipment to verify compliance with engineering drawings and product specifications.
• Supported contour programming activities, measurement system management, and technical inspection processes.
• Maintained calibration records, measurement equipment status reports, and quality documentation.
• Assisted data collection, inspection reporting, and process validation activities supporting manufacturing operations.
• Supported continuous improvement initiatives focused on measurement accuracy, process capability, and quality performance.
documentation management, and technical reporting activities.
• Maintained warranty process records, departmental metrics, inventory controls, and operational documentation.
• Prepared technical reports communicating diagnostic findings to dealerships, customers, and OEM stakeholders.
• Assisted supplier chargeback activities, warranty recovery processes, and cost accountability programs.
• Supported cross-functional quality initiatives focused on customer satisfaction and operational effectiveness.
• Operated manufacturing equipment while maintaining compliance with safety, quality, and production requirements.
• Monitored material flow, process parameters, equipment performance, and production output to support operational targets.
• Performed product testing, quality verification activities, and process checks supporting manufacturing operations.
• Maintained inventory accuracy, material handling processes, and production documentation.
• Contributed to productivity improvement initiatives, process stability efforts, and operational efficiency programs.
• Metrology GD&T
• AutoCAD 2D
• Yellow Belt
• MASP 8D Methodology
• VDA 6.3 Process Auditor Qualification