Ahmad Ilu
Quality Systems Auditor
Toledo,Ohio
Summary
Thorough Quality Assurance Manager creates successful quality assurance strategies and processes. Accomplished at identifying deficiencies and initiating solutions to problems. Experienced performing both process and outbound inspections.
Overview
3
3
years of professional experience
5
5
years of post-secondary education
5
5
Certifications
Work History
Quality Systems Auditor
General Motors
09.2023 - Current
- Proficient in Agile methodologies for collaborative team efforts and adaptable project management
- Skilled in root cause analysis to systematically address defects and enhance product quality
- Strong communicator, adept at aligning stakeholders on quality goals and strategies
- Knowledgeable about industry standards to ensure adherence to quality frameworks
- Experienced in implementing Agile practices for efficient software delivery and continuous improvement
- Quality auditor skills, including the ability to assess processes, identify areas for improvement, and ensure compliance with quality standards and regulations.
Industrial Engineer
IET, Inc.
07.2022 - Current
- Analyzed and evaluated current systems, processes, and workflows to identify areas for improvement
- Developed and implemented strategies to enhance productivity, reduce waste, and increase efficiency
- Designed and optimized workstations, assembly lines, and production layouts to maximize output and minimize costs
- Conducted time and motion studies to determine the most efficient methods for completing tasks
- Applied statistical analysis and mathematical modeling to analyze data and make informed decisions
- Developed and implemented quality control procedures to ensure products meet specified standards
- Collaborated with cross-functional teams to coordinate and streamline operations
- Assessed and managed risks in industrial processes and implemented safety protocols
- Identified and implemented new technologies, tools, and equipment to improve efficiency and productivity
- Planned and coordinated the allocation of resources, such as manpower, materials, and equipment
- Conducted training programs to educate employees on new processes and techniques
- Monitored and evaluated the performance of systems and processes to identify further areas for improvement.
Quality Engineer
AAM - American Axle & Manufacturing
08.2023 - 09.2023
- Created and implemented quality audit templates
- Conducted control plan audits, ensuring adherence to quality standards
- Trained and mentored new quality rovers on quality audits
- Led a quality rover team, managing audit schedules and driving improvements
- Addressed customer complaints using 8D and 5Y methodologies, providing immediate response, containment, long-term solutions, and preventative measures
- Led meetings with internal and external stakeholders to address quality issues.
Industrial Engineering Consultant
Inteva Products
11.2022 - 03.2023
- Conducting time studies, delay studies, and ergonomic evaluations to identify bottlenecks in production processes and potential hazards for workers
- Analyzing data from time studies and providing solutions to improve efficiency and reduce costs
- Implementing continuous improvement initiatives to optimize production flow
- Updating work instructions and line re-balancing to optimize production flow
- Using Autocad to Identify new storage solutions by analyzing company layouts and finding space for new racks
- Collaborating with cross-functional teams to implement new storage solutions and reduce clutter
- Creating racks, tables, flow racks, napkin holders, and other structures using Creform to optimize storage and production processes.
Industrial Engineering Consultant
Frito-Lay
09.2022 - 11.2022
- Led a comprehensive nine-week time study analysis across four locations nationwide, utilizing WorkStudy+ software to evaluate the Multi Format Mega route structure
- Analyzed collected data from each location, delivering insightful presentations showcasing results and observations to stakeholders
- Employed Workstudy+ data collection software to gather detailed full shift time study data, capturing Route Sales Representatives' daily work patterns
- Compiled and synthesized time study findings, furnishing the client with in-depth analyses of daily tasks to drive informed decisions in future route design
- Conducted data-driven analyses comparing the efficacy of different truck designs, highlighting advantages and disadvantages
- Provided the client with comprehensive documentation, including ancillary observations on safety and cost-saving opportunities beyond the study's scope
- Facilitated employee surveys to gain insights into the benefits and constraints associated with various truck designs, further informing decision-making processes.
Industrial Engineering Consultant
Dakkota Integrated Systems
07.2022 - 09.2022
- Meeting with clients to discuss their technical and engineering needs
- Providing expert advice on available solutions and technical changes
- Study operations sequence and material flow
- Analyze and assess manufacturing processes at company workstations
- Recommending essential process improvements with lean practices to optimize workflow and increase overall efficiency, Uptime, Performance and Quality.
Lead Project Manager Capstone Design Project
University of Vermont(Biokinematics)
09.2021 - 05.2022
- Manage team to re-design a gyrocoach device for physical therapy company client, BioKinematics
- Update the client after each sprint utilizing Agile methodologies and take notes in daily scrum huddles with engineering team to ensure all goals and requests were met
- Measure progress to make sure the team is on schedule, set team deadlines, and resolve any problems that arise
- Managed the finances and created bill of material (BOM).
Assistant Project Manager
RIGHTCLICK IT SOLUTIONS AND SERVICES LIMITED
05.2021 - 08.2021
- Collaborated with Project Manager to work on weekly update reports
- Mapped out and introduced Gantt chart to the company and client.
Education
Bachelor of Engineering - BE - Engineering/Industrial Management
University of Vermont
01.2020 - 05.2022
Associate's degree - Engineering
Borough of Manhattan Community College
01.2016 - 05.2018
Skills
Quality Auditing
Advanced Product Quality Planning (APQP)
Quality Control
Project Management
Attention to Detail
Quality Control Processes
Continuous Improvement
Employee Training
Multitasking Abilities
Product Quality Requirements
Policy Reinforcement
Analytical Skills
Corrective Actions
Internal Auditing
Quality Management Systems
Documentation Review
Standards Compliance
Quality Planning
Production Support
Adaptability and Flexibility
Compliance standards
Product Sampling
Operation Monitoring
Product Inspections
Problem-Solving
Interpersonal Skills
Data Collection
ISO standards knowledge
Analytical Thinking
Multitasking
Lean Six Sigma
Process Implementation
Six Sigma Methodologies
Problem-solving abilities
Corrective Action Planning
Quality Metrics
Team Collaboration
Adaptability
Written Communication
Interpersonal Communication
Excellent Communication
Decision-Making
Statistical Analysis
Audit process management
Quality control tests
In-Process Inspection
Certification
Project Initiation: Starting a Successful Project
Current Job
Quality Engineering Consultant, General Motors, Toledo, Ohio
Awards
Engineering Management Senior Award
Timeline
Quality Systems Auditor
General Motors
09.2023 - Current
Quality Engineer
AAM - American Axle & Manufacturing
08.2023 - 09.2023
Industrial Engineering Consultant
Inteva Products
11.2022 - 03.2023
Industrial Engineering Consultant
Frito-Lay
09.2022 - 11.2022
Industrial Engineer
IET, Inc.
07.2022 - Current
Industrial Engineering Consultant
Dakkota Integrated Systems
07.2022 - 09.2022
Lead Project Manager Capstone Design Project
University of Vermont(Biokinematics)
09.2021 - 05.2022
Assistant Project Manager
RIGHTCLICK IT SOLUTIONS AND SERVICES LIMITED
05.2021 - 08.2021
Bachelor of Engineering - BE - Engineering/Industrial Management
University of Vermont
01.2020 - 05.2022
Associate's degree - Engineering
Borough of Manhattan Community College
01.2016 - 05.2018