Conscientious Validation Engineer with 23+ years overseeing development on safe, effective products. Specializes in Equipment, Facility and Utility systems. Dedicated to maximizing safety and efficacy of deliverables to encourage customer loyalty and drive revenue growth. Background authoring and approving validation protocols in addition to coordinating with multi-department personnel to drive success. Stellar problem-solving, decision-making and communication skills. Organized and dependable candidate successful at managing multiple priorities with a positive attitude. Willingness to take on added responsibilities to meet team goals.
Accomplishments and Special Projects:
Generate and execute protocols to validate all equipment associated with New manufacturing fill line for multiple fill volumes for multiple product codes. Creation of Quality and deviation standards per CAPA system Managed project engineers, conducted weekly meetings assessed goals and milestones of project team.
· TL Filler IQ/OQ, and PQ, for glass and plastic bottles and vials
· PLC TL Filler Operating System RS Logix 5000 IQ/OQ and PQ
· Genesis/ West Capper IQ/OQ and PQ
· PLC Genesis/West Capper Operating System RS Logix 500 IQ/OQ and PQ
· APP Fabricated Vial Washer/ Dryer IQ/OQ and PQ
· PLC Vial Washer/ Dryer Operating System RS Logix 500 IQ/OQ and PQ
· Reports for protocols listed above
· Other duties included weekly project meeting, creation of SOPs for new equipment, preventative maintenance scheduling, Utilities, and facility assessments
Writing and executing Installation, Operation and Performance qualification protocols for the following
· Blow/Fill/Seal(BFS) machines SIP/ CIP, operating systems, and fill qualifications
· Manual Cleaning Validation/ creation of procedures
Determination of product contact
Materials of construction
Dedicated equipment vs. change over equipment
Residue Testing, Swabs, and rinsing
TOC, PH, Conductivity
Calculations and reporting of results
· Isolators
Cleaning Validation/ hydrogen peroxide wash
· Doboys
· Molds
· Alarms
· Tanks, Mixers
· Environmental Qualifications (HEPA, Climet, HVAC, micro)
· Deflashers
· Ink Jet Printers/
· Controls (Siemens, Barber Coleman Allen Bradley, Johnson, Rockwell etc.)
· Process Qualifications.
· Utilities, North Steam loop and generator
· Creation of Quality documents, CAPA assessments based on results of process filling qualifications, Creation of Standard Operating Procedures, (processes and equipment), Functional requirements and equipment specifications, Bio-burden and TOC testing for new clean steam line,
Accomplishments and Special Projects:
· Completed 178 protocols at Cardinal Health Woodstock.
· Shutdown June 05: Coordinated and conducted the Environmental Testing Project to restore 19 manufacturing rooms to Class 10,000 after floor and ceiling replacement. All rooms were back in production by 1 August 05.
· Managed FDA remediation project: The writing and execution and planning of Concurrent Fill Qualifications for 35 different products.