Anthony Serratore
Norwood,USA
Summary
Dynamic Production Manager with extensive experience in overseeing manufacturing processes and driving operational efficiency. Demonstrated success in leading teams, optimizing workflows, and enhancing productivity in fast-paced environments. Recognized for strategic problem-solving skills and adaptability, fostering a collaborative work culture that prioritizes safety and compliance. Proven track record at CertainTeed Corporation includes a 17% increase in production run rates, along with significant improvements in operational efficiency and product quality, driven by expertise in lean manufacturing, quality control, and resource management.
Overview
36
36
years of professional experience
1
1
Certification
Work History
Production Manager
CertainTeed Corporation
Norwood, USA
01.2006 - 01.2026
- Supervised production and asphalt departments, leading a team of 4 supervisors and 45 operators to maintain high standards of operational efficiency.
- Achieved a 17% increase in production run rates through effective process improvements. Drove a 25% reduction in product waste, enhancing operational efficiency. Realized a decrease in quality complaints from .32% to .12% of net sales, improving customer satisfaction.
- Utilized engineering principles and quality standards to analyze and troubleshoot production-related problems.
- Achieved effective resolution of union issues with Teamsters Local 25, fostering a collaborative work environment. Delivered comprehensive monthly safety training, enhancing employee awareness and compliance. Updated Job Safety Analyses (JSAs), improving safety protocols. Managed department budget effectively, contributing to cost savings. Maintained optimal inventory levels for raw materials, supporting uninterrupted operations. Adhered to all required policies and procedures, ensuring regulatory compliance.
- Facilitated production processes while providing backup for the environmental coordinator, maintaining operational efficiency.
- Managed TURP and opacity certifications, along with DOT and hazardous waste management training, contributing to the advancement of ISO 14001 standards within the facility.
- Directed plant operations as Plant Manager, ensured environmental health and safety standards as EHS Manager, and optimized maintenance processes as Maintenance Manager.
Quality Assurance Manager/Environmental Coordinator
CertainTeed Corporation
01.2004 - 01.2006
- Executed annual Tier II and source registration reports while maintaining MSDS program management and toxic use reduction planner certification.
- Coordinated environmental testing and maintained accurate records to support regulatory compliance for roofing and granule operations.
- Managed Six Sigma projects targeting quality improvements, resulting in increased product reliability and elevated customer satisfaction.
- Executed UL inspections and maintained facilities ICC manual, ensuring adherence to compliance standards and optimizing operational performance.
- Executed comprehensive testing of raw materials and systematically maintained certificates of analysis to adhere to facility ICC manual requirements.
- Coordinated efforts with production maintenance and engineering departments to maintain and refine process equipment and manufacturing practices.
- Delivered accurate daily quality reports by analyzing data from the data collection system (data-myte). Improved departmental performance through effective data management and analysis.
Principal Project Engineer/Environmental Coordinator
CertainTeed Corporation
01.1998 - 01.2004
- Managed cross-functional teams in the delivery of large-scale capital projects, focusing on strategic alignment and stakeholder engagement.
- Executed compliance strategies to maintain environmental standards and reduce potential liabilities.
- Executed installation of bulk storage and pumping system for polyphosphoric acid, facilitating compliance with asphalt penetration standards.
- Executed installation of roofing technology cooling systems, facilitating higher production speeds and improved workflow in peak heat conditions.
- Designed and executed installation of limestone storage and conveying system, facilitating the use of limestone filler in shingle manufacturing.
- Oversaw installation of specialized equipment, ensuring effective manufacturing of algae-resistant shingles.
- Achieved increased production speeds and reduced machine downtime by implementing double catcher assembly at laminator. Enhanced operational flow during catcher jam incidents.
- Coordinated technical assistance during Certa-Blender installation to optimize performance and functionality.
Project/Process Engineer
CertainTeed Corporation
01.1997 - 01.1998
- Analyzed key roofing production processes to identify areas for improvement and support production superintendent in optimizing operations.
- Oversaw adjustments and modifications to processes, ensuring critical control areas functioned within established parameters.
- Assisted production teams in resolving process control issues and enhanced preventative maintenance program for better reliability.
- Continuously work with Plant Engineering, Quality Assurance and Maintenance in the development of recommendations regarding equipment or production modification.
Project Engineer
CertainTeed Corporation
01.1993 - 01.1997
- Developed and integrated a range of systems focused on optimizing manufacturing processes and promoting environmental stewardship.
- Oversaw installation and calibration processes for pressure level and temperature transmitters, enhancing operational accuracy in asphalt processing plant.
- Oversaw design and installation of fume collection and incineration system, ensuring operational efficiency and safety standards at asphalt processing plant.
- Developed and installed a specialized conveying system to manage hazardous pigment dust, transforming waste into a valuable component of the finished product.
- Implemented gravity return for cooling water recirculating system, significantly improving roll clearing efficiency and reducing temperature variations.
- Modified dust collection hoppers and implemented new filter media in various dust collectors, resulting in improved operational efficiency and increased material handling capabilities.
- Led cross-functional teams to deliver complex engineering projects on time and within budget.
- Developed project scopes, timelines, and budgets to align with corporate objectives.
Research and Development & Quality Control Technician
CertainTeed Corporation
01.1990 - 01.1993
- Evaluated new product designs and additives for short- and long-term effects on roofing products; assisted in implementing successful new products and additives on roofing line.
- Conducted testing using Instron Tensile Tester, Atlas Weatherometer, Harris Environmental Chamber, Elmendorf Tear Testers, and Viscometers to ensure product quality and compliance.
- Conducted routine inspections of raw materials and finished products for quality assurance.
- Operated testing equipment to ensure compliance with industry standards and specifications.
- Documented inspection results and communicated findings to production teams promptly.
Education
B.S. - Mechanical Engineering, Manufacturing Concentration
University of Massachusetts
05-1990
Skills
- Production management
- Quality assurance
- Process optimization
- Lean manufacturing
- Safety training
- Environmental compliance
- Data analysis
- Operations management
- Production planning
- Staff management
- Production scheduling
Accomplishments
- Lean Sigma Six Green Belt Certified
- CPR Certified
- Certified as a General Practice Toxic Use Reduction Planner
- Certified in Opacity Monitoring
Affiliations
- Member of American Society for Quality
- The Italian American Club of Norwood, MA
Certification
- Six Sigma Green Belt
- Certified as a General Practice Toxic Use Reduction Planner
- Certified in Opacity Monitoring
- CPR
Timeline
Production Manager
CertainTeed Corporation
01.2006 - 01.2026
Quality Assurance Manager/Environmental Coordinator
CertainTeed Corporation
01.2004 - 01.2006
Principal Project Engineer/Environmental Coordinator
CertainTeed Corporation
01.1998 - 01.2004
Project/Process Engineer
CertainTeed Corporation
01.1997 - 01.1998
Project Engineer
CertainTeed Corporation
01.1993 - 01.1997
Research and Development & Quality Control Technician
CertainTeed Corporation
01.1990 - 01.1993
B.S. - Mechanical Engineering, Manufacturing Concentration
University of Massachusetts
ACTIVITIES AND HONORS
Member of American Society for Quality, Toxic Use Reduction Planner (TURP)