Summary
Overview
Work History
Education
Skills
Timeline
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Atul Chakka

Kinston,NC

Summary

Results-driven Quality Engineer with expertise in AS9100 and NADCAP compliance at Spirit AeroSystems. Achieved an 18% improvement in First Pass Yield (FPY) through root cause analysis and cross-functional collaboration. Skilled in quality control planning, process validation, and regulatory adherence, with a focus on optimizing production efficiency using Lean and Six Sigma methodologies.

Overview

6
6
years of professional experience

Work History

Quality Engineer

Spirit AeroSystems
Kinston, NC
01.2023 - Current
  • Led AS9100 and NADCAP compliance efforts, including internal audits, certification readiness, and the implementation of corrective actions to close findings.
  • Investigated nonconformances using structured problem-solving tools such as 8D and 5 Whys, driving root cause identification and long-term corrective actions.
  • Collaborated with cross-functional teams to develop Control Plans, FMEAs, and Process Flow Diagrams, and submitted PPAP documentation for new product launches under the APQP framework.
  • Provided quality engineering input during new product development to ensure compliance with customer and regulatory specifications.
  • Developed and implemented quality control plans, including detailed inspection criteria, testing protocols, and in-process controls to ensure consistent product quality.
  • Led process improvement initiatives aligned with ISO 9001, Lean, and Six Sigma methodologies, driving efficiency and defect reduction.
  • Improved First Pass Yield by 18% through targeted root cause analysis and corrective actions across key production processes.
  • Led process qualification efforts and performed dimensional inspections to support successful First Article Inspections (FAI), and ensure manufacturing readiness.
  • Conducted Gage R&R studies to assess measurement system variability, leading to a 10% improvement in measurement accuracy, and reliable data for quality control processes.

Engineering Lab Associate

Project and Prototyping Lab
Wichita, KS
02.2020 - 05.2021
  • Assisted engineers and researchers in conducting experiments, tests, and data collection.
  • Assisted in testing and evaluating new products and prototype
  • Assisted in writing technical reports, documenting procedures, and preparing presentations.
  • Prepared detailed sketches of proposed designs as part of the development process.
  • Conducted an analysis of experimental data using statistical tools and software.
  • Developed CAD models and drawings for various projects.
  • Generated bill of materials lists based on designs created in CAD systems.
  • Demonstrated an understanding of geometric dimensioning and tolerancing principles.

Engineering Design Intern

SES Global Technologies
India
05.2019 - 08.2019
  • Ensured that all drawings are compliant with applicable codes and standards.
  • Developed CAD models and drawings for various projects.
  • Participated in cross-functional meetings to discuss current project status updates.
  • Created 2D and 3D designs using AutoCAD and CATIA V5 software programs.
  • Assisted in the preparation of presentations, reports and other documents as needed.
  • Collaborated with engineering team members to resolve technical issues related to CAD models.
  • Performed dimensional inspections on prototypes using manual measuring instruments such as calipers, micrometers.
  • Demonstrated strong problem-solving skills, resolving issues efficiently and effectively.

Education

Bachelor of Science - Aerospace Engineering

Wichita State University
Wichita, KS
12-2022

Skills

  • Root cause analysis
  • Gage R&R studies
  • NADCAP compliance
  • Cross-functional collaboration
  • AS 9100 and ISO 9001 standards
  • Process validation
  • Failure modes and effects analysis (FMEA)
  • Design of experiments (DOE)
  • Statistical analysis methods
  • Quality control planning

Timeline

Quality Engineer

Spirit AeroSystems
01.2023 - Current

Engineering Lab Associate

Project and Prototyping Lab
02.2020 - 05.2021

Engineering Design Intern

SES Global Technologies
05.2019 - 08.2019

Bachelor of Science - Aerospace Engineering

Wichita State University

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