Binod Bhattarai
Fremont,USA
Summary
Highly skilled and experienced Production Associate & Workstation Trainer at Tesla with strong technical expertise in battery module manufacturing processes and present day working on optimus. Proven track record in sustaining production lines, identifying and resolving process deviations, implementing corrective actions, and driving continuous improvement to enhance yield, efficiency, and quality. Seeking to advance within Tesla as a service Technician for Optimus hand repair.
Overview
11
11
years of professional experience
Work History
Production Associate & Workstation Trainer
Tesla
Fremont, CA
02.2022 - Current
- Sustained and optimized multiple battery module assembly processes across critical workstations: Side Mounts, Tote Floor, Current Collector, End-of-Line (EOL), Potting, Bando, and Cooling Tubes.
- Performed real-time monitoring and troubleshooting of production processes to identify deviations, determine root causes of defects, and implement corrective actions to minimize downtime and improve first-pass yield.
- Collaborated closely with Process, Quality, and Engineering teams to refine station design, tooling, and workflows, resulting in reduced recurring defects and enhanced process stability.
- Trained new associates on proper process execution, installation techniques, quality checkpoints, safety protocols, and SOP adherence to ensure consistent output and process compliance.
- Supported development and implementation of process improvements, feedback loops, and preventive measures to increase efficiency and support high-volume manufacturing goals.
- Maintained strict 5S and Lean Manufacturing standards to optimize workstation organization, material flow, and overall process reliability.
- Tesla – Fremont, CA
Assistant Manager
Chevron
Fremont, CA
07.2018 - 06.2019
- Led daily operations and process coordination for high-volume retail environment, ensuring smooth shift transitions and efficient workflow.
- Managed inventory processes, vendor logistics, and staff training to optimize operational efficiency.
Production Associate (Contractor & Direct Hire)
Tesla
Fremont, CA
11.2016 - 05.2018
- Executed precise assembly processes for Model S/X components while consistently meeting takt time and quality requirements.
- Conducted in-process verification and troubleshooting of installation issues, working with team leads and QC to resolve challenges quickly and maintain production flow.
- Contributed to process standardization by guiding new associates and establishing efficient, quality-focused workflows.
- Maintained high daily output with strong focus on process adherence and zero-defect standards.
Sales Associate
Fry’s Electronics
Fremont, CA
07.2016 - 10.2016
- Delivered technical product support and process-oriented customer solutions in a fast-paced environment.
Hardware Technician
Himalayan Computer and Parts LLC
Nepal
02.2015 - 03.2016
- Installed, configured, troubleshot, and optimized computer systems and components for commercial clients.
- Performed root cause analysis on hardware/software issues and implemented upgrades and preventive maintenance processes.
Education
High School Diploma - undefined
Pokhara College of Technology
Nepal05.2015
Skills
- Process Sustaining & Optimization
- Troubleshooting & Root Cause Analysis
- Equipment Setup, Operation & Monitoring
- Yield Improvement & Defect Reduction
- Workstation Training & SOP Development
- Lean Manufacturing, 5S & Continuous Improvement
- Cross-functional Collaboration (Engineering, Quality, Production)
- Battery Module Assembly & Process Flow Expertise
Timeline
Production Associate & Workstation Trainer
Tesla
02.2022 - Current
Assistant Manager
Chevron
07.2018 - 06.2019
Production Associate (Contractor & Direct Hire)
Tesla
11.2016 - 05.2018
Sales Associate
Fry’s Electronics
07.2016 - 10.2016
Hardware Technician
Himalayan Computer and Parts LLC
02.2015 - 03.2016
High School Diploma - undefined
Pokhara College of Technology