Carlo Ilardi
St. Louis,MO
Summary
Dynamic and results-oriented Executive Leader with over 15 years of comprehensive experience in engineering, operations, strategy, and manufacturing leadership. Expertise in launching and managing multiple manufacturing companies, with a strong focus on continuous improvement through lean methodologies, Kaizen practices, and robust quality systems. Skilled at optimizing workflows, reducing costs, and cultivating high-performing teams to tackle complex challenges across diverse platforms. A strategic, data-driven decision-maker dedicated to mentoring a diverse workforce while driving initiatives aimed at sustainable growth.
Overview
20
20
years of professional experience
Work History
President
Deutsche Precision, LLC
Maryland Heights, Missouri, USA
2012 - Current
- Established and launched three manufacturing companies specializing in high-volume, high-precision components for automotive and technology sectors in the USA and China.
- Developed and standardized efficient workflow models utilizing 5S and Lean manufacturing techniques to drive production enhancements and cost reductions.
- Achieved a 20% improvement in production efficiency and cost savings through the implementation of a custom MES system leveraging SQL for data analysis. Enhanced tracking of daily production maintenance efficiency and individual cell work performance. Streamlined inventory and HR functions to optimize overall productivity.
- Facilitated supplier discovery and development processes, negotiating long-term agreements to secure bulk discounts and enhance pricing strategies.
- Managed the implementation and ongoing maintenance of ISO 9001:2008, ISO 14001:2015, and IATF 16949 quality systems to ensure compliance and continuous improvement.
- Conduct in-depth analysis and management of intricate business challenges to uphold full P&L accountability and optimize financial outcomes.
- Administered all aspects of day-to-day operations for a continuous 24-hour, 7-day-a-week business, integrating human resources, accounting, sales, engineering, quality assurance, manufacturing, purchasing, inventory, and shipping processes.
- Spearheaded strategic initiatives to optimize operational efficiency and foster organizational growth.
- Managed comprehensive budgeting activities to support strategic financial planning and organizational goals.
- Cultivated an innovative culture through the implementation of advanced technologies and methodologies across departments.
- Developed performance metrics to enhance accountability and transparency within team dynamics.
- Prepared annual budget forecasts and monitored performance to meet organizational objectives.
- Established a culture of accountability by setting clear expectations and holding individuals responsible for results.
- Conducted thorough analysis of organizational processes and instituted enhancements to drive efficiency and effectiveness.
Chief Operating Officer
Arch Precision, LLC.
Earth City, Missouri, USA
2022 - 2025
- Coordinated the design and building of complex manufacturing systems with integrated robotic automation and measuring systems for complex high and low volume part production.
- Mentored team members by sharing knowledge, offering guidance, and providing constructive feedback; fostering a culture of continuous learning and development within the organization.
Director of Product Management
Hydromat, LLC
Maryland Heights, Missouri, USA
2008 - 2013
- Directed all aspects of mechanical engineering and project management to enhance customer service retooling and new machine initiatives for industry-leading rotary transfer machine lines.
- Created a comprehensive cost catalog and quoting software package to facilitate accurate and uniform machine quoting across departments.
- Achieved successful project outcomes by leading a team of five salespersons and twelve design and project engineers. Drove collaboration among team members to enhance efficiency and deliver high-quality results. Cultivated a results-oriented culture that prioritized client satisfaction.
- Led cross-functional teams to define product vision and strategy.
- Developed and prioritized product roadmaps aligning with market trends and customer needs.
Vice President of Applications
Hydromat, LLC
Maryland Heights, Missouri, USA
2008 - 2013
- Responsible for the company's quoting activities for the Hydromat, Tornos, and machine retools and rebuilds along with acting as the liaison between the Sales and Engineering departments to maintain a smooth transition from order to build.
- Engaged with clients, sales team, and engineering to address concerns and maintain high levels of customer satisfaction.
Engineering and Project Manager
Hydromat, LLC
Maryland Heights, Missouri, USA
2003 - 2008
- Managed a team of mechanical design and project engineers responsible for the design and building of both new and rebuilt Hydromat rotary transfer high volume production machines.
- Designed advanced automatic robotic loading systems and part transfer systems, incorporating gaging and inspection functionalities to optimize machine efficiency and minimize secondary operations.
- Tracked and evaluated ongoing multi-project progress to maintain alignment with established timeline and budgetary goals.
- Monitored and adjusted project timelines, ensuring consistent alignment with client requirements and expectations.
- Oversaw project execution by coordinating cross-functional teams to ensure timely delivery of milestones.
Education
Bachelor of Science - Mechanical Engineering
University of Dayton
Dayton, OhioSkills
- Strategic vision and leadership
- Operational Excellence
- Financial Acumen and Risk management
- Verbal and written communication skills
- Data and Analytical skills
- Contract negotiation
- Vendor sourcing and negotiations
- Capital expenditure and resource management
- Manufacturing System Expertise
- Machine Design and troubleshooting
- ISO/IATF Quality Systems
- Lean Manufacturing, 5S, Kaizen, Gemba
- Continuous Improvement and Cost Reduction
- P&L and KPI Management
- Microsoft Office
- AutoCAD Mechanical/Inventor
- Epicor ERP
- Manufacturing Execution Systems (MES)
Timeline
President
Deutsche Precision, LLC
2012 - Current
Chief Operating Officer
Arch Precision, LLC.
2022 - 2025
Director of Product Management
Hydromat, LLC
2008 - 2013
Vice President of Applications
Hydromat, LLC
2008 - 2013
Engineering and Project Manager
Hydromat, LLC
2003 - 2008
Bachelor of Science - Mechanical Engineering
University of Dayton