Carlos Bolivar
Associate At McKinsey And Company
Miami,FL
Summary
Consultant at McKinsey & Companyfocused on transforming operations within the Pharma, Biotech, and MedTech sectors through lean principles and technological innovations. Experienced in driving digital transformation and operational excellence across manufacturing, supply chain, and quality functions.
Proven track record of leading cross-functional teams to deliver strategic projects, optimize processes, and achieve significant business outcomes. Skilled in digital solutions, end-to-end automation, and process optimization, with a strong focus on reducing costs and improving efficiency.
Previously, as Principal Engineer at Johnson & Johnson, led the development and deployment of digital roadmaps and automation technologies for medical device quality labs, significantly enhancing operational performance and compliance.
Passionate about leveraging technology and strategic insights to drive business growth, streamline operations, and foster continuous improvement in regulated environments.
Overview
10
10
years of professional experience
6
6
years of post-secondary education
Work History
Associate
McKinsey & Company
Miami, FL
08.2022 - Current
- Led strategic initiatives with pharmaceutical and medical device clients, driving digital and operational excellence across manufacturing, supply chain, and quality functions to unlock value and improve performance.
- Spearheaded a digital transformation project at a major medical device manufacturer, identifying root causes of inventory build-up and implementing corrective actions, resulting in a ~$60M reduction in outstanding inventory.
- Defined strategy and business case for a multi-year digital transformation with a major life sciences drug substance manufacturer, delivering $160M in cost savings through advanced analytics-enabled yield optimization and digital scheduling enhancements.
- Increased production output by over 40% at a major biologics pharmaceutical manufacturer by implementing lean manufacturing principles, optimizing quality control (QC), quality assurance (QA), and production planning processes.
- Collaborated with cross-functional teams to prioritize and implement digital innovation initiatives, aligning with overall business strategy and driving end-to-end performance improvements.
- Delivered process excellence initiatives, reducing waste and increasing operational efficiency using lean principles and advanced digital tools, supporting the company’s goals of continuous improvement and cost reduction.
Principal Engineer, Lab Innovation and Technology
Johnson And Johnson
Aguadilla, Puerto Rico
03.2020 - 08.2022
- Established the strategic vision and technology roadmap for global Medical Device (MD) Quality Control laboratories, aligning digital transformation efforts with business objectives and driving significant operational improvements.
- Led cross-functional teams in executing high-impact automation projects, optimizing processes across the medical device lab network, and enhancing productivity and efficiency.
- Spearheaded a digitalization program for QC laboratories, identifying key opportunities to drive electronic records, system integrations, and automated review/release processes, resulting in streamlined operations and improved compliance.
- Developed business cases for innovative automation technologies, successfully advocating for and securing approval for high-priority initiatives to drive cost savings and operational excellence.
- Supervised large, diverse teams, both internal and external, through the design, implementation, and execution of laboratory technology and automation projects, ensuring alignment with the global strategy and timely delivery of key milestones.
- Ensured the alignment of QC laboratory technology initiatives with GMP regulations and quality standards, fostering a culture of continuous improvement and operational rigor.
Automation Engineer
HP Inc.
Aguadilla, PR
03.2017 - 03.2020
- Led the design and implementation of factory automation processes for chemical ink/fluids manufacturing lines across multiple global sites (Puerto Rico, Israel, Oregon, Singapore), ensuring seamless integration and improved operational efficiency.
- Directed the automation and controls design for new manufacturing sites in Singapore and Oregon, supporting the successful launch of HP 3D Fluids manufacturing products and enabling operational scalability.
- Collaborated with business partners to deliver end-to-end automation solutions, enabling the launch of new manufacturing lines and driving continuous improvement initiatives.
- Served as a global Subject Matter Expert (SME) for automation platforms, including PLC, SCADA, industrial networks, databases, and quality information systems, providing strategic guidance and ensuring best practices across sites.
- Defined and implemented the "smart factory" strategy, driving the integration of manufacturing (MES), quality (LIMS), and business (ERP/Inventory) systems to foster a connected, data-driven enterprise.
- Worked closely with global teams in India, Israel, and Singapore to deliver integrated enterprise solutions that streamlined production processes and supported critical business and production data needs.
Control Engineer
Lifescan, LLC
Aguadilla, PR
05.2015 - 03.2017
- Provided process and controls engineering leadership for manufacturing processes and equipment, ensuring seamless operation and continuous improvement.
- Served as the Subject Matter Expert (SME) for factory automation platforms (PLC, Vision Systems, MES) for the Ultra Plus Glucose Monitoring platform, optimizing manufacturing efficiency and quality.
- Led Corrective and Preventive Action (CAPA) investigations, successfully implementing corrective actions that resulted in a 90% reduction in vision system-related non-conformances, improving product quality and reducing operational disruptions.
- Provided critical on-the-ground support for urgent automation-related issues, ensuring minimal downtime and optimal production flow.
- Led the successful line transfer of manufacturing operations from Puerto Rico to Scotland, managing the complex logistics, process adaptation, and technology integration across global sites.
Education
Bachelor of Science - Electrical Engineering
University of Puerto Rico, Mayaguez
Mayaguez, PR 08.2008 - 06.2014
Skills
Strategic planning
Business case development
Digital Transformations
Vision Systems (Cognex, Systech, Keyence)
Relational Databases (SQL)
PLC Systems (Rockwell, Siemens)
SCADA/MES Systems
IOT, Industry 40
OPC, MQTT
Timeline
Associate
McKinsey & Company
08.2022 - Current
Principal Engineer, Lab Innovation and Technology
Johnson And Johnson
03.2020 - 08.2022
Automation Engineer
HP Inc.
03.2017 - 03.2020
Control Engineer
Lifescan, LLC
05.2015 - 03.2017
Bachelor of Science - Electrical Engineering
University of Puerto Rico, Mayaguez
08.2008 - 06.2014
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