Summary
Overview
Work History
Education
Skills
Certification
Personal Information
Hobbies and Interests
Timeline
AccountManager

Catalin D. Petrescu

Summary

Accomplished professional with expertise in end-to-end technical solutions, automated electromechanical systems, and driving continuous improvement. Skilled in streamlining processes, harmonizing global standards, and integrating engineering data with business systems to optimize operations. Focused on enabling engineering innovation, implementing efficient structures, and fostering collaboration in OEM/Integrator manufacturing. Passionate about coaching, mentoring, and facilitating cross-functional teamwork to drive business excellence.

Overview

17
17
years of professional experience
1
1
Certification

Work History

Director Engineering and Quality

MSC, OEM BU
, VA
01.2023 - Current
  • Directed a team of 12 direct and 34+ indirect reports, driving 71% revenue growth through new business in automotive, aerospace, and medical devices, and reducing costs by 60-80% through design optimization and supply chain improvements.
  • Managed 40+ engineering projects, delivering complete packages with assembly instructions and kitting processes.
  • Implemented vision systems and 3D scanning for reverse engineering, boosting stock price by 50% through expanded OEM services.
  • Led ISO audits and QMS initiatives, improving compliance and operational efficiency while increasing profit margins by 18%.

Founder and Owner

Global Consulting Group / Global Insights Group
12.2011 - Current

Management consulting. Expert panel interviews on technology and automation trends related to food processing and packaging.

Vice-President Engineering

Mosca Group, EAM USA
, USA
01.2021 - 01.2023
  • Led business transformation for US and EU subsidiaries, managing 21 direct reports and optimizing processes across engineering, sales, and operations.
  • Streamlined workflows and integrated SalesForce with SAP for improved data management and operational efficiency.
  • Deployed cobot-assisted assembly methods and production monitoring tools, increasing production and shipments by 40%-50%.
  • Introduced additive manufacturing to address supply chain shortages and developed in-house 3D printing for critical components.
  • Implemented auto-generated product structures via 3D CAD, validated through ERP and PLM systems.

Director Engineering and Quality

Miki Pulley, Zero-Max USA
, USA
01.2017 - 01.2021
  • Led design, quality, and manufacturing teams (14 direct, 42 indirect), driving a 98% revenue increase and meeting KPIs for 3 years.
  • Optimized manufacturing processes with SolidWorks, CAD, CNC, and EDM.
  • Streamlined quoting and production with ERP system integration.
  • Enhanced quality control and supplier metrics through ERP dashboards.
  • Led PLM-ERP integration for controlled engineering releases and change management.

Engineering Manager, General Manager

Tetra Pak Group
01.2011 - 01.2017
  • Led a $17MM Technical Sales & Services unit, achieving 72% YoY growth and 35-40% margins. Managed a team of 74 in executing custom engineering, 3D design, and automation for plant operations.
  • Improved operational efficiency by 45% through process optimization and enhanced engineering documentation.
  • Managed $40M+ projects, implementing ERP dashboards for cost control and overseeing 80 projects/year ($100K-$5M).
  • Negotiated 45-50% cost reductions, introduced project risk management, and secured change orders exceeding 10% of project value.

Engineering Manager

GEA Group
01.2008 - 01.2011
  • Led custom applications engineering, NPD, and project teams (34 direct, 97 indirect) for automated plant equipment and sanitary systems.
  • Implemented PLM-ERP integration for engineering release and change management, aligning processes and standards across 7 global locations.
  • Directed cross-functional teams on $250K-$40M projects, increasing net profits from 2.4% to 8.2% on custom systems sales.
  • Drove 30% profit growth and secured $8MM in new business by developing master designs for equipment and systems.

Education

MBA - Operations management and international business

University of Minnesota

MScME - Electromechanical Equipment and Automated Controls

Oild and Gas University Ploiesti

GEMBA-Advanced Management Studies Certificate -

INSEAD

Skills

  • Design & Development
  • Custom Engineering
  • Engineered Systems
  • Renewable Energy
  • Engineering Release and Change
  • Custom Project Engineering
  • Program Management
  • Engineering and Operations leadership
  • Food process technologies
  • Drug process technologies
  • Water process technologies
  • Wastewater process technologies

Certification

  • US Patents: 7,048,260 and 6,634,626B2
  • TQM
  • ISO9001-14001/AS9100/IATF16949
  • Lean Six Sigma
  • Baldrige
  • PDCA
  • D/PFMEA
  • RCA
  • DOE
  • Taguchi
  • VSM
  • DMADV
  • DFSS
  • DFM/DFQ
  • GMP
  • EHEDGE
  • APQP
  • FAIR
  • PPAP
  • IMDS
  • DFAR
  • ITAR
  • RoHS
  • REACH
  • CBAM
  • C/E/AMRT
  • ASME
  • ISO
  • EN
  • DIN
  • SAP
  • Epicor Manufacturing/P21
  • MS Dynamics
  • AS400
  • EOS Traction
  • XMatrix
  • ROI/IRR/NPV
  • EVA
  • PMP/PMI
  • ACAD
  • Inventor
  • Solidworks
  • Creo SIM/PDM/PLM
  • MS Office
  • Power BI
  • QCBD
  • Keyence and Hexagon Vision/CMM
  • 3D Scanners/Printers
  • AGVs
  • AMRs
  • Robotics
  • Cartridge filtration
  • MF/UF/NF/RO
  • USDA 3A
  • FDA
  • PROSCI-ADKAR change management
  • APICS
  • Manufacturing Leaders Alliance
  • Performance Excellence Network

Personal Information

Title: Engineering, Quality & Business Operations Leader

Hobbies and Interests

  • Reading
  • Travelling
  • Hiking
  • Biking
  • Being active outdoors with spouse and two sons and with family friends

Timeline

Director Engineering and Quality

MSC, OEM BU
01.2023 - Current

Vice-President Engineering

Mosca Group, EAM USA
01.2021 - 01.2023

Director Engineering and Quality

Miki Pulley, Zero-Max USA
01.2017 - 01.2021

Founder and Owner

Global Consulting Group / Global Insights Group
12.2011 - Current

Engineering Manager, General Manager

Tetra Pak Group
01.2011 - 01.2017

Engineering Manager

GEA Group
01.2008 - 01.2011

MBA - Operations management and international business

University of Minnesota

MScME - Electromechanical Equipment and Automated Controls

Oild and Gas University Ploiesti

GEMBA-Advanced Management Studies Certificate -

INSEAD
Catalin D. Petrescu