CHARLES MCMILLON
Columbus,OH
Summary
With a proven track record at Special Design Products, I excel in optimizing production schedules and enhancing workflow efficiency, demonstrating expertise in production data analysis and staffing management. My leadership fosters a culture of continuous improvement, achieving significant cost reductions and quality enhancements. Quality-driven production leader with proven success in organizing workflows and coordinating resources to meet challenging goals. Industrious professional and resourceful problem-solver with persistent approach to tackling operational concerns. Good decision-making and team-building abilities with open and clear communication style. Seasoned Production Manager successful at achieving production goals on consistent basis. Highly organized, forward-thinking and creative in handling normal and challenging production problems. Known for great leadership and attention to detail. Multi-talented professional knowledgeable about equipment operation, quality standards and safety hazards. Steps easily into any production position and works hands-on with team members in need of improvement. Versed in documentation, compliance and scheduling. Goal-oriented production manager offering several-year background coordinating and controlling manufacturing processes to deliver products on time and within budget. Polished in planning production schedules, assessing resource requirements and determining quality control standards. Reliable production manager offers expertise in lean manufacturing, quality control and continuous improvement. Communicative leader with several years of comprehensive experience controlling and supervising production processes. In-depth knowledge of quality standards and safety regulations paired with familiarity of key production metrics. Talented production manager proficient in scheduling, inventory and team management. Versed in quality assurance, purchasing and administration of production operations. Offering several years of progressive experience in manufacturing and production environments. Results-oriented and decisive professional in manufacturing industry. Persuasive leader of exceptional product development efforts through tireless oversight and creative direction. Keen to introduce novel methodologies and innovative approaches eliminating persistent obstacles. Results-driven Production Manager known for high productivity and efficient task completion. Specialize in lean manufacturing techniques, supply chain optimization, and process improvement strategies. Excel in leadership, communication, and problem-solving, ensuring seamless production flow and team cohesion. Seasoned Production Manager with comprehensive background in manufacturing and process industries. Keen ability to oversee, design, and improve production systems while maintaining high levels of safety and quality assurance. Leadership skills demonstrated through successful staff development and enhanced operations. Noted for improving efficiency, reducing waste, ensuring on-time delivery of projects, and fostering cross-functional teams to meet and exceed corporate objectives. Experienced in senior-level operations, production and distribution. Promotes wide range of experience in planning and leading operations in manufacturing environment. Well-versed in contributing to company growth by implementing continuous process improvement, production optimization and high-performance team development. Experienced with union labor and contract negotiations. Background includes managing employees as professional in fast-paced production environment. Bringing several years of related experience and dedication to meeting and exceeding performance targets. Safety-driven and responsive to changing workflows and company demands. Adaptable professional possessing proactive problem-solving skills and excellent oral and written communication abilities. Offering many years of comprehensive experience in equipment operations, customer order fulfillment, and data entry. Comfortable lifting heavy loads and standing for entire shift.
Overview
12
12
years of professional experience
Work History
Production Manager
Special Design Products
Columbus, Ohio
08.2020 - 11.2024
- Developed and implemented production schedules to ensure timely completion of projects.
- Monitored the daily operations of the production team, providing guidance and support as needed.
- Ensured that all safety policies and regulations were followed in accordance with company standards.
- Maintained accurate records of production data such as labor costs, output, and quality control results.
- Analyzed production processes to identify areas for improvement in efficiency and cost savings.
- Coordinated with other departments to ensure smooth flow of materials throughout the production process.
- Created reports on productivity levels, cost analysis, and inventory status.
- Conducted regular meetings with staff to discuss progress and address any issues or concerns.
- Trained new employees on proper use of equipment, safety procedures, and job functions.
- Assisted in troubleshooting mechanical problems related to machinery used in the manufacturing process.
- Implemented strategies to reduce waste while maintaining high-quality standards.
- Developed performance metrics to track progress against established goals.
- Established clear communication channels between management and staff members.
- Reviewed customer feedback to determine if changes are necessary in order to improve product quality or customer satisfaction levels.
- Negotiated contracts with vendors for supplies needed for the production process.
- Resolved conflicts among personnel within the department when necessary.
- Monitored employee attendance records and took disciplinary action when appropriate.
- Managed budgets related to purchasing materials or hiring additional personnel.
- Supervised maintenance activities for manufacturing machines and equipment.
- Evaluated existing processes for potential automation opportunities.
- Identified opportunities for improvement in workflow design and implementation.
- Planned production operations while establishing priorities and sequences for manufacturing processes.
- Scheduled staff work assignments, rotations and overtime.
- Reviewed production orders, schedules, delivery dates, and inventory levels to determine product availability.
- Established and updated production schedules to meet changing demands.
- Managed materials to meet production goals and specific customer demands.
- Coordinated production requirements with material handling and staffing functions.
- Monitored equipment, checked supplies and coordinated manpower to meet expected demand.
- Promoted employee safety awareness based on understanding of regulatory mandates and organizational best practices.
- Monitored staff training and output to meet compliance, productivity and revenue goals.
- Reviewed individual employee performance to correct issues and enhance productivity.
- Directed cost reduction and process improvements to boost workflows and productivity.
- Oversaw inventory and physical counts and performed periodic cycle counts to verify outgoing orders.
- Prevented and resolved customer issues regarding production through planning.
- Coached and mentored employees to develop and enhance career skills.
- Maintained top-notch quality control standards and eliminated downtime to maximize revenue.
- Collaborated with leadership to develop production department budget and forecast.
- Developed and implemented significant process improvements to enhance department quality and throughput.
- Issued work orders for repairs to plan maintenance of equipment, machinery and vehicles.
- Provided input for performance reviews and identified areas for additional improvement.
- Aided raw material planning and escalated supplier issues, preventing shortages.
- Cultivated communication among senior managers and floor supervisors to encourage optimal productivity.
- Managed daily order backlog through key metrics monitoring for on-time delivery.
- Eliminated process discrepancies, implementing continuous improvements for scheduling procedures.
- Documented batch records for manufacturing process and product history recordkeeping.
- Supported audit reviews and initiated corrective actions.
- Created SOPs and documented system, planning criteria and procedures.
- Drafted and updated production documentation tracking status and delivery timelines.
- Orchestrated equipment set up, operation and break-down.
- Partnered with human resources on training compliance and performance progression methodologies.
- Translated complex information to audiences of varying levels of technical knowledge, enabling individuals to clearly understand messages.
- Presented capital equipment justification for machine and technology upgrades.
- Facilitated communication between departments to ensure project alignment.
- Supervised production schedules, production quality and on-time delivery.
- Improved efficiency by minimizing downtime.
- Assessed production schedules and orders to plan material requirements and worker activities.
- Evaluated schedules, orders and forecasts to plan processes and meet timetables.
- Inspected production, quality control and maintenance reports to detect and address production problems.
- Met or exceeded target for on-time customer shipments.
- Provided top product quality control and inventory management resulting in reduced downtime and maximized revenue.
- Reviewed quality control reports monitoring various aspects.
- Produced daily operations report forecasting staffing needs and production volume to support cost-reduction and service improvement initiatives.
- Mitigated production issue risks by identifying potential problems and taking effective action.
- Developed and administered budgets for inventory, labor hours and overhead expenses.
- Learned how to respond to emergency situations to prevent personal injuries and property damage.
- Identified and solved complex problems that impacted management and business direction.
- Applied lean strategies to implement operational enhancements, promote efficiency and cut costs.
- Cultivated culture of lean manufacturing and continuous improvement while providing operational leadership.
- Liaised between senior plant management and line-level supervision to maintain open communications.
- Troubleshot and resolved problems with equipment and programmable logic controller systems.
- Authored and updated production reports and personnel records to facilitate operational decisions.
- Oversaw production budget and approved expenditures to direct spending.
- Reduced process lags by managing employees and training on best practices to ensure optimal productivity.
- Conferred with technical and administrative staff to devise and implement corrective actions.
- Assigned staff, materials and funds throughout project lifecycle.
- Led regular stand-up meetings, Scrums and continuous improvement projects with measurable goals.
Production Manager/ CNC Machinist/Kaizen Champion
Huntington Solutions
Columbus, Ohio
02.2013 - 08.2020
- CNC Romeo and AV Waterjet operator ; operation of high pressure Waterjet cutting equipment
- Setups and tear downs on all 3 and 4 axis machines
- Studies blueprints, sketches, drawing, manuals, specifications or sample parts to determine dimensions and tolerances of finished work piece, sequence of operations and setup requirements
- Editing and programming using G code
- Tooling set-up and measurement, first run proofing, first article inspection, and production
- Maintenance of equipment and machines
- Detects equipment malfunctions or out of tolerance machining and adjusts machine, within capabilities, controls or control media as required to ensure quality of productions
- Complete all required safety procedures prior to and during operations
- Ensure production rates are met or exceeded
- Certified Forklift operator
- Daily running of operations
- Creating standards/workflows
- Create Work Instructions, train employees on safe/proper techniques and meet/exceed quality standards
- Continuous improvements
- Putting together daily, weekly, monthly schedules
- Positive forward thinker and motivator
- Word and excel experience
- Able to use ERP systems (Sage)
- Knowledge of 5S, Kaizen, and continuous improvements
- Creating communication boards, glass wall management
- Direct company operations to meet budget and other financial goals to support strategic business goals
Education
Business Management -
Columbus State Community College
Columbus, Ohio05.2014
G.E.D. -
Ashland Technical
Ashland, Kentucky08.1996
Skills
- Preventive maintenance oversight
- Staffing management
- Production data analysis
- Supply chain distribution
- Resource allocation
- Production scheduling
References
References available upon request.
Timeline
Production Manager
Special Design Products
08.2020 - 11.2024
Production Manager/ CNC Machinist/Kaizen Champion
Huntington Solutions
02.2013 - 08.2020
Business Management -
Columbus State Community College
G.E.D. -
Ashland Technical
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