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Dynamic Mechanical Designer with Expertise in Design Optimization and AI-Enhanced Engineering. Combines a solid foundation in mechanical design with emerging skills in artificial intelligence, machine learning, and Python to drive innovative solutions. Passionate about leveraging both traditional and cutting-edge technologies to enhance engineering processes and achieve impactful results.

Motivated Mechanical Engineer with 4 years of experience producing specifications and designs and installing various mechanical components and systems. Trained in testing and evaluating theoretical designs, assessing final product overall performance and estimating budgets. Deeply familiar with computer-aided engineering and computer-aided manufacturing. Analytical Mechanical Engineer recognized for integrating new and emerging techniques and technologies to streamline and optimize design and production. Works alongside fabrication and manufacturing personnel to verify exceptional product quality. Comfortable taking projects from initial conception through holistic design phases and into final production.

Inquisitive, detail-oriented Mechanical Engineer excelling at communication, leadership, and collaboration. 15 years experience in private and public sectors, including 10 years in new product development. Applies technical rigor, and manages ambiguity as an action oriented, data driven, analytical problem solver.

Total experience of more than 20 years in mechanical engineering. 10+ years of exp. in new product design & development (NPD) for Mechanical & Electro-Mechanical devices. 5 years of exp. in Manufacturing process/machines development/improvement. 5 years of exp. in sustaining engineering activities. 3 years of experience in the Home Appliance industry. 10+ years of exp. in the Medical Industry (USA only). 7.5+ years of exp. in the Automobile Industry (India + USA). 6 yrs. of hands-on experience with design calculations for electromechanical machines or robotics machines. 10+ years of experience in Tolerance stack up (Worst case & RSS). 10+ years of experience in ASME Y14.5 GD&T application. Familiar with 6-sigma methods (DMAIC & DMADV). 10+ years of experience in CAD tool Pro-E Wildfire (Creo). 5+ years of experience in CAD tool like UG NX 2007 5+ years of experience in Solid Works 2017 - 2021 Rich experience in PLM tool like Windchill and Teamcenter. Right attitude/approach towards Root cause analysis and problem-solving skills, along with excellent communication skills. Skilled in liaising and communication with suppliers/vendors, technical partners/ collaborators, and cross-functional team in an organization for timely development of products/parts for more than 10 years. Good understanding of 21 CFR 820, cGMP practices and ISO 13485. Good understanding of FDA and MDR regulations in the Medical Industry. Well familiar with EMC/EMI standards, UL certification, and IP6X rating. 10+ years of experience of design and development with sheet metal shields & enclosures/housings for the packaging of electrical components like hard PCB boards and flexible PCBs. Worked in structural & thermal analysis of PCBs enclosures. Short term experience of 6 months with Ansys. 11 years of experience with Sheet metal, machined, die casting & plastic parts design & development. 8+ years of experience with Prototyping and testing. 6+ years of experience in Jigs and Fixture design. Deft in managing entire spectrum of Product Development activities, which includes feasibility study, design concept generation and selection, Prototype development/validation, Design Optimization, Design Verification/Validation testing and production release. Very good understanding of DFM and DFA. Well familiar with “Value creation/addition” (cost reduction) activities. Excellent communication and interpersonal skills. 10 years of exp. with project management. Handled a team of 5-8 onsite/offshore engineers while working with Siemens Healthineers and 3-5 onsite/offshore engineers with Larsen & Toubro technology services.

Charles Villafranca

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Founder & Mechanical Designer

Technical Support Agent

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A.S. - Engineering Science

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Founder & Mechanical Designer

Technical Support Agent

A.S. - Engineering Science

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