Christopher Simon
Rochester Hills,MI
Summary
Dynamic Tooling Engineer with a proven track record at Cosma Body Assembly of Michigan, specializing in tooling design and process optimization. Expert in CAD and lean manufacturing principles, I enhanced production efficiency and reduced downtime through innovative solutions and effective teamwork. Committed to continuous improvement and delivering high-quality results.
Overview
19
19
years of professional experience
1
1
Certification
Work History
Tooling Engineer
Cosma Body Assembly of Michigan
New Hudson, MI
05.2018 - 03.2026
- Developed and maintained tooling designs to optimize production efficiency.
- Implemented a PDM system to improve file organization and help eliminate redundancy.
- As the administrator of the PDM system I reviewed all designs and drawings for approval before releasing for fabrication.
- I wrote the tooling standards and best practices to be sent to our integrators prior to design.
- I participated in multiple launch events and oversaw and inspected all fixtures to ensure the standards were met.
- Collaborated with cross-functional teams to troubleshoot and resolve tooling issues.
- Conducted regular inspections and maintenance on all tooling equipment to ensure operational reliability.
- Implemented process improvements that enhanced tooling setup times and reduced downtime.
- Trained junior engineers on best practices in tooling design and fabrication techniques.
- Led initiatives to standardize tooling specifications across multiple production lines for consistency.
- Created detailed technical drawings of designed tools using CAD software to facilitate accurate fabrication.
- Collaborated with cross-functional teams to identify and resolve tooling-related issues, resulting in smoother production processes.
- Improved product quality with thorough inspection of tools and equipment for wear or damage.
- Evaluated new technologies in the industry to determine potential applications within the company''s operations.
- Increased machine uptime by maintaining and repairing tools, dies, jigs, fixtures, and molds.
- Enhanced tooling efficiency by designing, developing, and implementing new tooling systems.
- Conducted root cause analysis on recurring tooling problems to identify areas for improvement.
- Participated in Lean Manufacturing initiatives, contributing to the identification and elimination of waste within the tooling processes.
- Managed multiple projects concurrently from concept through execution, ensuring timely completion within budget constraints.
- Developed custom tooling solutions to meet unique manufacturing challenges and requirements.
Tool Maker
Cosma Body Assembly of Michigan
New Hudson, MI
06.2017 - 05.2018
- Interpreted technical drawings and specifications to create tooling solutions tailored to assembly requirements.
- Conducted routine maintenance on tools and equipment, minimizing downtime and enhancing operational reliability.
- Collaborated with engineering teams to develop innovative tooling designs that improved manufacturing workflows.
- Assisted in troubleshooting machining issues, providing quick resolutions to maintain production schedules.
- Trained new employees on tool-making techniques, safety protocols, and equipment operation standards.
- Ensured accurate measurements for tool making with the use of micrometers, calipers, and other precision measuring instruments.
- Utilized expertise in materials science when selecting appropriate raw materials for tool making, optimizing performance, and durability in various applications.
- Consistently met deadlines for project completion through effective time management and organizational skills.
- Maintained clear communication with team members throughout projects to ensure all requirements were met accurately and efficiently.
- Reduced downtime and increased productivity by promptly troubleshooting and resolving technical issues in the manufacturing process.
- Improved production efficiency by maintaining and repairing precision tooling components.
- Requisitioned replacement tools, parts, and equipment.
- Actively participated in lean manufacturing initiatives to identify and eliminate waste thus achieving sustainable cost reductions.
- Seamlessly interacted with quality control team ensuring adherence to specifications and contributing to a reduction in the number of rejected products.
- Participated in cross-functional teams to develop solutions for complex manufacturing challenges that improved workflow speed while maintaining high-quality standards.
- Utilized CAD software to create detailed drawings of parts before manufacturing them using CNC machines or manual methods as required.
- Collaborated with engineers to design, build, and test new tools for better performance in various applications.
- Contributed to cost savings by reworking existing tools instead of purchasing new ones when possible.
- Conducted root cause analysis on recurring issues within the production process leading to targeted improvements which resulted in minimization of defects produced.
- Increased product quality through meticulous attention to detail during tool fabrication and assembly processes.
- Streamlined processes through the development of custom jigs, fixtures, and templates for easier production tasks.
- Selected specific metals and other materials for tools depending on heat tolerance and durability, according to tool functions.
- Created blueprints for new tool designs.
Tool Maker
P&F Systems
Auburn Hills, MI
08.2015 - 06.2017
- Interpreted technical drawings and specifications to create tooling solutions tailored to assembly requirements.
- Conducted routine maintenance on tools and equipment, minimizing downtime and enhancing operational reliability.
- Collaborated with engineering teams to develop innovative tooling designs that improved manufacturing workflows.
- Assisted in troubleshooting machining issues, providing quick resolutions to maintain production schedules.
- Trained new employees on tool-making techniques, safety protocols, and equipment operation standards.
- Ensured accurate measurements for tool making with the use of micrometers, calipers, and other precision measuring instruments.
- Utilized expertise in materials science when selecting appropriate raw materials for tool making, optimizing performance, and durability in various applications.
- Consistently met deadlines for project completion through effective time management and organizational skills.
- Maintained clear communication with team members throughout projects to ensure all requirements were met accurately and efficiently.
- Reduced downtime and increased productivity by promptly troubleshooting and resolving technical issues in the manufacturing process.
- Improved production efficiency by maintaining and repairing precision tooling components.
- Requisitioned replacement tools, parts, and equipment.
- Actively participated in lean manufacturing initiatives to identify and eliminate waste thus achieving sustainable cost reductions.
- Seamlessly interacted with quality control team ensuring adherence to specifications and contributing to a reduction in the number of rejected products.
- Participated in cross-functional teams to develop solutions for complex manufacturing challenges that improved workflow speed while maintaining high-quality standards.
- Utilized CAD software to create detailed drawings of parts before manufacturing them using CNC machines or manual methods as required.
- Collaborated with engineers to design, build, and test new tools for better performance in various applications.
- Contributed to cost savings by reworking existing tools instead of purchasing new ones when possible.
- Conducted root cause analysis on recurring issues within the production process leading to targeted improvements which resulted in minimization of defects produced.
- Increased product quality through meticulous attention to detail during tool fabrication and assembly processes.
- Streamlined processes through the development of custom jigs, fixtures, and templates for easier production tasks.
- Selected specific metals and other materials for tools depending on heat tolerance and durability, according to tool functions.
- Created blueprints for new tool designs.
Maintenance Assistant
P&F Systems
Auburn Hills, MI
09.2013 - 06.2017
- Assisted in routine maintenance tasks to ensure optimal operation of equipment and facilities.
- Conducted inspections to identify repair needs, enhancing overall workplace safety.
- Supported team in troubleshooting and resolving mechanical issues efficiently.
- Maintained inventory of supplies and tools to facilitate uninterrupted workflow.
Welding Fabricator
Clean Air Technology
Plymouth, MI
12.2008 - 09.2013
- Fabricated metal components using MIG and TIG welding techniques.
- Interpreted technical blueprints to ensure precise measurements and alignments.
- Conducted quality inspections to maintain high standards of workmanship.
- Operated and maintained welding equipment for optimal performance.
- Mentored junior fabricators in best practices and safety procedures.
- Advanced skills in various welding techniques including MIG, TIG, stick welding, and plasma cutting.
CNC Machine Operator
Bolton Conductive Systems
Walled Lake, MI
07.2007 - 10.2008
- Operated CNC machines to produce precision components according to specifications.
- Monitored machine performance, identifying anomalies and conducting basic troubleshooting.
- Interpreted technical drawings and blueprints for accurate machining processes.
- Maintained equipment cleanliness and performed routine maintenance to ensure optimal operation.
Education
GED -
Walled Lake Community High
Walled Lake, MISkills
- Machine operation
- Electrical troubleshooting
- Metal fabrication
- Supplier management
- CAD and CAM proficiency
- Tooling design
- Hydraulic systems
- Welding techniques
- Pneumatic systems
- Lean manufacturing principles
- Geometric dimensioning and tolerancing
- Fixture design
- Material selection
- Assembly line optimization
- Reverse engineering
- 3D printing skills
- Teamwork and collaboration
- Problem-solving
- Attention to detail
- Problem-solving abilities
- Multitasking
- Critical thinking
- Bill of material (BOM)
- Continuous improvement methods
- Equipment maintenance
- Equipment installation
- Product design review
- Industrial automation
Certification
Multiple certifications in Solidworks.
Solidworks CAM basic
Basic GD&T certificate
Timeline
Tooling Engineer
Cosma Body Assembly of Michigan
05.2018 - 03.2026
Tool Maker
Cosma Body Assembly of Michigan
06.2017 - 05.2018
Tool Maker
P&F Systems
08.2015 - 06.2017
Maintenance Assistant
P&F Systems
09.2013 - 06.2017
Welding Fabricator
Clean Air Technology
12.2008 - 09.2013
CNC Machine Operator
Bolton Conductive Systems
07.2007 - 10.2008
GED -
Walled Lake Community High