Claudius Florestal
SHL Medical
Summerville,SC
4
Certification
20
Years of experience
Results-oriented Process Engineer with over 17 years of experience in plastics manufacturing and injection molding, specializing in process optimization, automation, robotics, root cause analysis, and continuous improvement. Proven ability to improve manufacturing efficiency, reduce cycle times and scrap, optimize molding processes, and lead cross-functional teams in high-volume production environments. Experienced in equipment validation, SAP documentation, preventive maintenance, process troubleshooting, and Lean manufacturing principles. Strong leadership background supervising production technicians while driving quality, safety, and operational excellence.
Work History
Senior Production Technician
1 Year 2 Months- Optimized injection molding processes to meet production, quality, and efficiency targets.
- Led troubleshooting efforts using systematic Root Cause Analysis to minimize downtime.
- Support process validation, equipment reliability, and continuous improvement initiatives.
- Train production technicians on molding processes, automation, and best manufacturing practices.
- Trained production technicians on molding processes and automation best practices to enhance team capability.
- Collaborated with engineering teams to implement targeted process and equipment improvements.
- Oversaw production processes to ensure adherence to quality standards and efficiency targets.
- Mentored junior technicians, enhancing team skill sets and operational knowledge.
- Collaborated with cross-functional teams to troubleshoot production challenges effectively.
- Implemented process improvements that reduced downtime and increased overall productivity.
- Increased product quality with thorough inspection procedures and continuous improvement initiatives.
- Assisted in root cause analysis initiatives, identifying issues and implementing corrective actions to prevent future occurrences.
- Performed setup of production equipment to establish optimal performance.
Injection Molding Technical Supervisor
2 Years 5 Months- Directed daily injection molding operations for high-volume automotive manufacturing.
- Streamlined mold changeover and cycle times through targeted process optimization efforts.
- Improved manufacturing performance by monitoring KPIs, labor efficiency, scrap, and downtime.
- Enhanced manufacturing performance by actively monitoring KPIs, labor efficiency, scrap rates, and downtime.
- Developed and optimized robot programs for automated part handling.
- Led supervision of Process Technicians, Die Setters, and Material Handlers while implementing continuous improvement initiatives.
Injection Molding Process Supervisor
2 Years 2 Months- Oversaw production startup, manpower allocation, and process control for multiple molding presses to ensure seamless operations.
- Coordinated production schedules while minimizing downtime and maximizing equipment utilization.
- Improved production efficiency through standardized setup procedures and operator training.
- Coordinated production schedules to minimize downtime and enhance equipment utilization.
- Supervised daily operations, ensuring adherence to safety protocols and quality standards.
- Led process improvement initiatives, enhancing workflow efficiency and reducing operational downtime.
- Analyzed production data to identify trends, implementing solutions for improved output consistency.
- Mentored team members, fostering skill development and promoting a collaborative work environment.
Injection Molding Process Technician
2 Years 11 Months- Led continuous improvement projects that enhanced process stability and reduced waste.
- Developed and optimized molding processes, improving performance for new and existing products.
- Troubleshot molding defects and implemented corrective actions that enhanced product quality.
- Supported manufacturing operations through process documentation and equipment optimization.
- Monitored production processes to ensure compliance with specifications and quality standards.
- Conducted routine maintenance and troubleshooting on molding equipment to minimize downtime.
- Collaborated with engineering teams to optimize manufacturing processes and improve efficiency.
- Trained junior technicians on machine operation, safety protocols, and best practices.
- Implemented process improvements that enhanced product quality and reduced scrap rates.
Education
Molder Certificate - Master Molder I
High School Diploma
No Degree - Mathematics Education
Skills
Injection Molding Process Engineering
Process Optimization
Scientific Molding
Root Cause Analysis (RCA)
Continuous Improvement
Lean Manufacturing
Automation & Robotics
Process Validation
Mold Trials & Startups
Cycle Time Reduction
Scrap Reduction
Hot Runner Systems
Valve Gate Sequencing
SAP
Preventive & Predictive Maintenance
Team Leadership
Production Planning
Manufacturing KPI Analysis
Production scheduling
Operational excellence
ISO standards
Quality control analysis
Lean manufacturing techniques
Six sigma principles
Statistical process control
Automation systems
Testing and troubleshooting
Advanced troubleshooting
Continuous improvement
OSHA compliance
Pneumatic systems
Root-cause analysis
Equipment calibration
Equipment configuration
Component troubleshooting
Teamwork and collaboration
Attention to detail
Mechanical aptitude
Certification
- Certified Molder I
- Molder Certification; Present
- Fanuc Robotics
- Engel Robotics
- Nachi Robotics
Timeline
Senior Production Technician
SHL Medical
05.2025 - CurrentRead More
Injection Molding Technical Supervisor
Flex-N-Gate
03.2021 - 08.2023Read More
Injection Molding Process Supervisor
Mayco International
01.2019 - 03.2021Read More
Injection Molding Process Technician
Grupo Antolin
01.2017 - 12.2019Read More
Paulson Plastics Academy
Molder Certificate from Master Molder I
Read More
Sussex Central High School
High School Diploma
Read More
Wilmington University
No Degree from Mathematics Education
Read More