Summary
Overview
Work History
Education
Skills
Accomplishments
Continuingeducation
Awards
Employerhistory
Timeline
Generic

Daniel R. Taylor

Wakefield,MA

Summary

Accomplished process engineer with expertise in new product development and manufacturing across diverse industries, including semiconductor wafer fabrication, ceramic packaging/circuits, flex circuits, thin/thick film patterned optics, medical devices, medical systems, assembly, and management. Demonstrated success at the mid-level in full operations management and effectively engaging with internal and external customers.

Overview

2025
2025
years of professional experience

Work History

Senior Manufacturing Engineer

KMC/Elbit Medical Systems of America
03.2024 - 01.2025
  • Abbott Alinity m-Series Systems (Mainly) & Werfen Aptiva Autoimmune Diagnostics Systems
  • Abbott: Sole Manufacturing Engineer on floor with technician team delivering 5-10 systems per month, ~ $2.5-5.0 million/month
  • Leadership, Technical Support, Mentoring, Training, Onsite customer facing daily
  • ISO 13485 Environment, Good Documentation Practices (GDP), Current Good Manufacturing Practices (cGMP), Lean Six Sigma Processing Environment
  • Work Instruction origination (WI), Work Instruction Verifications, Process Failure Mode & Effects Analysis (PFMEA) updates and origination
  • Engineering Change Orders (ECO) and Non-Conforming Material Reports (NCMR) origination and dispositioning
  • ECO Meetings & Integrated Process Technology (IPT) Team Meetings
  • Non-conforming Material Reports (NCMR) rapid engineering response including action authority rework instruction creation (RWK), return to vendor (RTV), Use As Is (UAI), SCRAP (SCR), Accept Non-discrepant (AND), & Hold
  • Spare parts and disposables definition and WI to package and ship
  • Daily software applications used: Team Center (PLM), Factory Logix Manufacturing Execution System (MES), Microsoft Office and Outlook, Teams, Lotus Notes, Solid Works Viewer, Tableau, & Excel
  • Identified problems and specific resolutions to fix defective, damaged, or malfunctioning parts, assemblies, equipment and systems.
  • Served as technical liaison between customer, manufacturing, quality assurance and vendor and supplier personnel to resolve technical and quality issues.

Manufacturing Engineer, Senior – Post Fab

MACOM Technology Solutions, Inc.
07.2023 - 11.2023
  • Note: MACOM executed early fiscal year “belt tightening” layoff 100% financial, no merit-based input on 11/01/2023
  • Advanced Dicing Technology (ADT saws – dual spindle), recipe origination, work instructions, trouble shooting, saw sustainment, programing, Admin level, leader
  • DISCO saws 3220, 3224, 321
  • Operation and recipe origination
  • Standard and step dicing, pizza masks
  • LSD-155 Loomis scribe and break
  • Quality, Six Sigma environment
  • SAP purchasing of spare parts and tooling, Eyelit Routing, and recipe origination repair
  • Agile Manufacturing (Mfg.) Document updating
  • Reduced production downtime through proactive maintenance scheduling and timely equipment repairs.

Senior Process Engineering Manager/Process Development Engineer

Remtec Inc. Ceramic Packaging Solutions
02.2021 - 02.2023
  • Engineering Manager of Mechanical Engineers & Technicians engaged in manufacturing of custom and semi-custom ceramic packaging solutions for Power Electronics, Optoelectronics, and RF/MW applications in commercial, industrial, & military markets
  • Executed as an Individual Contributor also
  • Mentored junior engineers on best practices in process engineering management, fostering a culture of collaboration and professional growth.
  • Led troubleshooting efforts to identify equipment issues, minimizing downtime and maintaining optimal production levels.
  • Evaluated emerging technologies for potential application in existing processes, identifying opportunities for innovation and competitive advantage.
  • Provided technical assistance to production team when issues arose.

Manufacturing Engineer (Medical Devices)

OmniGuide Surgical
01.2019 - 02.2021
  • Develop, implement, monitor, verification & validation procedures, sustain process and equipment through transfer to manufacturing operations
  • Report writing
  • Built vendor relationships for all lab chemicals, evaporation materials, and operating supplies
  • Increased manufacturing yield by 10% consistently.

Process Engineer

Ametek Aerospace and Defense
08.2018 - 09.2018
  • Daily monitoring and troubleshooting assembly operations, Fluid, Pressure, Temperature

Field Engineer

Albertsons
02.2018 - 04.2018
  • Large scale hardware and software migration project, hands-on, across 3 states

Process Engineer

API Technologies Corporation
11.2017 - 02.2018
  • RF assembly processing and for BAE as a Microwave customer while with Spire Corporation primarily into process documentation and hands-on work
  • Executed hands-on/off on multi-chip custom to pilot production Millimeter/Rf Microwave, PCBs, Microelectronic back-end packaging Assemblies
  • Aerospace & Defense, Military, and Medical

Metrology Process Engineer

TeraDiode, Inc.
02.2017 - 10.2017
  • Developed next generation high powered GaAs diode laser packaging, heat dissipating
  • Assembled Laser Diodes in ceramic packages, evaporated vacuum films, ball bonding, grinding, lapping, polishing, substrate / wafer dicing, facilities, and equipment sustainment

Process Engineer (Healtheneer)

SIEMENS Healthcare Diagnostics, Inc.
02.2016 - 07.2016
  • Applied semiconductor and hybrid circuit technology to the R&D of a higher yield and higher throughput medical chip, a 'Blood Gas Sensor'; FDA, 13485 Environment, 21 CFR Part 820

Process Engineering Manager/ Senior Process Engineer

Metrigraphics, LLC.
03.2015 - 01.2016
  • Promoted from “Senior Level Process Engineer” to “Engineering Manager” after only 2 months based on merit
  • Flex Circuits, Silicon, & Ceramic based Custom Circuits
  • Engineered first time builds & repeats, executed full fabrication spectrum hands-on
  • Senior Process Engineer - Cleanroom Manufacturing (Hands-on)
  • Fabricated Microelectrode Arrays (MEAs), Microfluidics, Managed the customer
  • Involved a full complement Bio-medical device processing techniques compatible with human tissue
  • Increased yield from 40-50% to 96-98%

Advanced Products Support Process Engineer

NEUTRONIX-QUINTEL, INC.
11.2013 - 12.2014
  • Performed as First East Coast field service process engineer
  • Installed and repaired High End Robotic-Fully automatic to Manual Mask aligner line
  • Programed/trained wafer handling robots with modified “C” programing language package developed internally

Senior New Product Development Design Process Engineer/Troubleshooting Process Engineer

Materion-Barr Precision Optics & Thin Films
11.2010 - 08.2013
  • Troubleshot delinquent fabrication jobs through engineering review, Failure Modes & Effects Analysis (FMEA)
  • Implemented process improvements, developed new processes, resolved barriers and delivered late orders
  • Earned Six Sigma White Belt and moved Class 100 cleanroom from one town to another, planned and moved in < 1 week

Process Engineer-Research Associate

Massachusetts Institute of Technology
  • Recognized through experience offering value added solutions to device fabrication issues
  • Fabricated Department of Defense (DoD), “Transparent Evanescent Amplified Silicon Delay Waveguide”
  • Secret Clearance

Staff Scientist/Process Engineering

Radiation Monitoring Devices
  • Recruited to create and implement semiconductor device fabrication processes, did so successfully
  • Advised top management in build-out of existing structure adding two new laboratories for crystal growth Thallium Bromide (ThBr)
  • Recommended specific capitalization, and layout of two crystal growth labs (cz) for exotic X-ray detection material, Thallium Bromide (ThBr)
  • Introduced fabrication processes, succeeding at surface studies and robust conductor patterning approach

mc-Silicon Solar Cell Line Process Manager

Spire Corporation
  • Spear-headed new initiative of high-volume manufacturing (HVM) of multicrystalline solar cells internationally (Spain, Germany)
  • Signed off on multi-million dollars’ worth of capital equipment post (SATs) and (FATs)
  • Managed a group of ~ 30 multi-national contractors in Spain, building a Class 10,000 Cleanroom

Photolithography & Electroplating Engineer (Niche Techniques) / Clean Room Manager

Optical Filter Corporation
  • Hands-on / management position
  • Patterning Optical coating on filters and lenses; convex, concave, a-spherical
  • Niche innovative position
  • Secret Clearance

Process Development Engineer

New England Research Center (Magnavox)
  • Mercury Cadmium Telluride - Hands-on
  • Wafer fabrication and Post Fab
  • Aerospace & Defense, IR Imaging
  • Secret Clearance
  • Spearheaded pilot-scale projects, demonstrating the feasibility and scalability of proposed process improvements.

Research and Development Fabrication Process Engineer

Honeywell Electro-Optics Division
  • Mercury Cadmium Telluride (MCT) Wafer fabrication and Post Fab

Research and Development Technician

Honeywell Electro-Optics Division
  • Mercury Cadmium Telluride (MCT) Wafer fabrication and Post Fab 100% Hands-on

Education

BS - Chemistry-Business with ACS Certification

Suffolk University
Boston, MA
06.1984

Skills

  • Wafer fabrication
  • Post-Fab packaging
  • Assembly
  • Gallium Nitride-Silicon Carbide (GaN-Sic)
  • Gallium Arsenide (GaAs)
  • Indium Phosphide (InP)
  • Mercury Cadmium Telluride (MCT)
  • Silicon (Si)
  • Thick Film Microelectronics
  • Alumina (Al203)
  • Glass
  • Kapton Flex Circuits
  • Thallium Bromide (ThBr)
  • Lead Sulfide (PbS)
  • Lead Selenide (PbSe)
  • Dicing
  • Cleaving
  • Process troubleshooting
  • Microlithography
  • Mask Aligners
  • Photoresist
  • Polyimides
  • Photosensitive Epoxies
  • Vendor relationships
  • Ball bonding
  • Ultrasonic bonding
  • Hot Wedge bonding
  • Corrective Orders (ECOs)
  • PECVD-Silicon Nitride (Si3N4)
  • Silicon Dioxide (Si02)
  • Sputter
  • E-Beam
  • Thermal Evaporations
  • Metrology
  • SEM-EDS
  • White Light Interferometry
  • Surface profilometry
  • Ellipsometry
  • Electroplating
  • Acids, Bases Solvents
  • Reactive Ion Etch
  • Barrel Plasma Etch
  • Chair Safety Committee
  • Photomask Design
  • AutoCAD LT
  • Class 100 cleanroom protocol
  • FDA 13485, ISO 9001, cGMP
  • Capital Equipment; Research, Purchase, Sustain
  • Customer Facing Internal/External/Travel
  • Microsoft Office, PowerPoint,
  • Work instructions, Process Flows
  • PLM MES, Lotus Notes MES, Teams
  • SAP, Agile, Epicor, Salesforce
  • Computer-aided design
  • Root-cause analysis
  • Process mapping
  • Process flow analysis
  • Manufacturing execution system
  • Project management

Accomplishments

Special Awards:

New England Research Center

General Managers Award. “For his capable effort and dedication in the establishment of a producible, reliable, high-yield photovoltaic process".

Suffolk University

Migliorini Memorial Award. "Honesty and Diligence".

Education:

Suffolk University; BS, Chemistry-Business with ACS Certification; Boston, MA

Extensive Continuing Education:

Lowell University- Electrical Engineering Principals; Wentworth Institute of Technology – AutoCAD; Fred Pryor-Management Problems of The Technical Person in a Leadership Role; Massachusetts Fire Fighting Academy-Self Contained Breathing Apparatus, CPR; American Vacuum Society-Plasma Etch Technology, Ion Implantation and Rapid Thermal Processing, Physics and Technology of Semiconductor Contacts, Environmental Resource Center-SARA Title III and OSHA Right to Know, Dunn and Bradstreet-How to be a Successful Supervisor; Travelers Insurance Company-Practical Industrial Hygiene Engineering, Honeywell - Basic Fundamentals and Operations of Infrared Detectors; New Horizons Computer Training Center-Excel, Access, Word, Power Point, Competent in Microsoft Office. Electrical Engineering, I, Metro North Tech Vocational School-Adult Education.

Continuingeducation

  • Lowell University- Electrical Engineering Principals
  • Wentworth Institute of Technology – AutoCAD
  • Fred Pryor-Management Problems of The Technical Person in a Leadership Role
  • Massachusetts Fire Fighting Academy-Self Contained Breathing Apparatus, CPR
  • American Vacuum Society-Plasma Etch Technology, Ion Implantation and Rapid Thermal Processing, Physics and Technology of Semiconductor Contacts
  • Environmental Resource Center-SARA Title III and OSHA Right to Know
  • Dunn and Bradstreet-How to be a Successful Supervisor
  • Travelers Insurance Company-Practical Industrial Hygiene Engineering
  • Honeywell - Basic Fundamentals and Operations of Infrared Detectors
  • New Horizons Computer Training Center-Excel, Access, Word, Power Point, Competent in Microsoft Office
  • Electrical Engineering, I, Metro North Tech Vocational School-Adult Education

Awards

  • General Managers Award, New England Research Center, For his capable effort and dedication in the establishment of a producible, reliable, high-yield photovoltaic process.
  • Migliorini Memorial Award, Suffolk University, Honesty and Diligence.

Employerhistory

  • KMC/Elbit Medical Systems of America, Merrimack, NH, Senior Manufacturing Engineer, 03/01/24, 01/31/25, Abbott Alinity m-Series Systems (Mainly) & Werfen Aptiva Autoimmune Diagnostics Systems, Sole Manufacturing Engineer on floor with technician team delivering 5-10 systems per month, ~ $2.5-5.0 million/month., Leadership, Technical Support, Mentoring, Training, Onsite customer facing daily., ISO 13485 Environment, Good Documentation Practices (GDP), Current Good Manufacturing Practices (cGMP), Lean Six Sigma Processing Environment., Work Instruction origination (WI), Work Instruction Verifications, Process Failure Mode & Effects Analysis (PFMEA) updates and origination., Engineering Change Orders (ECO) and Non-Conforming Material Reports (NCMR) origination and dispositioning., Non-conforming Material Reports (NCMR) rapid engineering response including action authority rework instruction creation (RWK), return to vendor (RTV), Use As Is (UAI), SCRAP (SCR), Accept Non-discrepant (AND), & Hold., Spare parts and disposables definition and WI to package and ship., Daily software applications used: Team Center (PLM), Factory Logix Manufacturing Execution System (MES), Microsoft Office and Outlook, Teams, Lotus Notes, Solid Works Viewer, Tableau, & Excel.
  • MACOM Technology Solutions, Inc., Lowell, MA, Manufacturing Engineer, Senior – Post Fab, 07/01/23, 11/01/23, Advanced Dicing Technology (ADT saws – dual spindle), recipe origination, work instructions, trouble shooting, saw sustainment, programing, Admin level, leader., DISCO saws 3220, 3224, 321. Operation and recipe origination., Standard and step dicing, pizza masks., LSD-155 Loomis scribe and break., Quality, Six Sigma environment., SAP purchasing of spare parts and tooling, Eyelit Routing, and recipe origination repair. Agile Manufacturing (Mfg.) Document updating.
  • Remtec Inc. Ceramic Packaging Solutions, Norwood, MA, Senior Process Engineering Manager/Process Development Engineer, 02/01/21, 02/28/23, Engineering Manager of Mechanical Engineers & Technicians engaged in manufacturing of custom and semi-custom ceramic packaging solutions for Power Electronics, Optoelectronics, and RF/MW applications in commercial, industrial, & military markets., Executed as an Individual Contributor also.
  • OmniGuide Surgical, Lexington, MA, Manufacturing Engineer (Medical Devices), 01/01/19, 02/28/21, Develop, implement, monitor, verification & validation procedures, sustain process and equipment through transfer to manufacturing operations. Report writing., Built vendor relationships for all lab chemicals, evaporation materials, and operating supplies.
  • Ametek Aerospace and Defense, Wilmington, MA, Process Engineer, 08/01/18, 09/30/18, Daily monitoring and troubleshooting assembly operations, Fluid, Pressure, Temperature.
  • Albertsons, MA, RI, ME, Field Engineer, 02/01/18, 04/30/18, Large scale hardware and software migration project, hands-on, across 3 states.
  • API Technologies Corporation, Hudson, NH, Process Engineer, 11/01/17, 02/28/18, RF assembly processing and for BAE as a Microwave customer while with Spire Corporation primarily into process documentation and hands-on work., Executed hands-on/off on multi-chip custom to pilot production Millimeter/Rf Microwave, PCBs, Microelectronic back-end packaging Assemblies. Aerospace & Defense, Military, and Medical.
  • TeraDiode, Inc., Wilmington, MA, Metrology Process Engineer, 02/01/17, 10/31/17, Developed next generation high powered GaAs diode laser packaging, heat dissipating., Assembled Laser Diodes in ceramic packages, evaporated vacuum films, ball bonding, grinding, lapping, polishing, substrate / wafer dicing, facilities, and equipment sustainment.
  • SIEMENS Healthcare Diagnostics, Inc., Norwood, MA, Process Engineer (Healtheneer), 02/01/16, 07/31/16, Applied semiconductor and hybrid circuit technology to the R&D of a higher yield and higher throughput medical chip, a 'Blood Gas Sensor'; FDA, 13485 Environment, 21 CFR Part 820.
  • Metrigraphics, LLC., Lowell, MA, Process Engineering Manager/Senior Process Engineer, 03/01/15, 01/31/16, Promoted from 'Senior Level Process Engineer' to 'Engineering Manager' after only 2 months based on merit. Flex Circuits, Silicon, & Ceramic based Custom Circuits., Engineered first time builds & repeats, executed full fabrication spectrum hands-on., Senior Process Engineer - Cleanroom Manufacturing (Hands-on), Fabricated Microelectrode Arrays (MEAs), Microfluidics, Managed the customer., Involved a full complement Bio-medical device processing techniques compatible with human tissue., Increased yield from 40-50% to 96-98%.
  • NEUTRONIX-QUINTEL, INC., Milford, MA, Advanced Products Support Process Engineer, 11/01/13, 12/31/14, Performed as First East Coast field service process engineer., Installed and repaired High End Robotic-Fully automatic to Manual Mask aligner line., Programed/trained wafer handling robots with modified 'C' programing language package developed internally.
  • Materion-Barr Precision Optics & Thin Films, Tyngsboro, MA, Senior New Product Development Design Process Engineer/Troubleshooting Process Engineer, 11/01/10, 08/31/13, Troubleshot delinquent fabrication jobs through engineering review, Failure Modes & Effects Analysis (FMEA)., Implemented process improvements, developed new processes, resolved barriers and delivered late orders., Earned Six Sigma White Belt and moved Class 100 cleanroom from one town to another, planned and moved in < 1 week.
  • Massachusetts Institute of Technology, Lexington, MA, Process Engineer-Research Associate, Recognized through experience offering value added solutions to device fabrication issues., Fabricated Department of Defense (DoD), 'Transparent Evanescent Amplified Silicon Delay Waveguide'., Secret Clearance.
  • Radiation Monitoring Devices, Watertown, MA, Staff Scientist/Process Engineering, Recruited to create and implement semiconductor device fabrication processes, did so successfully., Advised top management in build-out of existing structure adding two new laboratories for crystal growth Thallium Bromide (ThBr)., Recommended specific capitalization, and layout of two crystal growth labs (cz) for exotic X-ray detection material, Thallium Bromide (ThBr)., Introduced fabrication processes, succeeding at surface studies and robust conductor patterning approach.
  • Spire Corporation, Hudson, NH, mc-Silicon Solar Cell Line Process Manager, Spear-headed new initiative of high-volume manufacturing (HVM) of multicrystalline solar cells internationally (Spain, Germany)., Signed off on multi-million dollars’ worth of capital equipment post (SATs) and (FATs)., Managed a group of ~ 30 multi-national contractors in Spain, building a Class 10,000 Cleanroom.
  • Optical Filter Corporation, Natick, MA, Photolithography & Electroplating Engineer / Clean Room Manager, Hands-on / management position., Patterning Optical coating on filters and lenses; convex, concave, a-spherical., Niche innovative position., Secret Clearance.
  • New England Research Center (Magnavox), Sudbury, MA, Process Development Engineer, Mercury Cadmium Telluride - Hands-on. Wafer fabrication and Post Fab., Aerospace & Defense, IR Imaging., Secret Clearance.
  • Honeywell Electro-Optics Division, Lexington, MA, Research and Development Fabrication Process Engineer, Mercury Cadmium Telluride (MCT) Wafer fabrication and Post Fab.
  • Honeywell Electro-Optics Division, Lexington, MA, Research and Development Technician, Mercury Cadmium Telluride (MCT) Wafer fabrication and Post Fab 100% Hands-on.

Timeline

Senior Manufacturing Engineer

KMC/Elbit Medical Systems of America
03.2024 - 01.2025

Manufacturing Engineer, Senior – Post Fab

MACOM Technology Solutions, Inc.
07.2023 - 11.2023

Senior Process Engineering Manager/Process Development Engineer

Remtec Inc. Ceramic Packaging Solutions
02.2021 - 02.2023

Manufacturing Engineer (Medical Devices)

OmniGuide Surgical
01.2019 - 02.2021

Process Engineer

Ametek Aerospace and Defense
08.2018 - 09.2018

Field Engineer

Albertsons
02.2018 - 04.2018

Process Engineer

API Technologies Corporation
11.2017 - 02.2018

Metrology Process Engineer

TeraDiode, Inc.
02.2017 - 10.2017

Process Engineer (Healtheneer)

SIEMENS Healthcare Diagnostics, Inc.
02.2016 - 07.2016

Process Engineering Manager/ Senior Process Engineer

Metrigraphics, LLC.
03.2015 - 01.2016

Advanced Products Support Process Engineer

NEUTRONIX-QUINTEL, INC.
11.2013 - 12.2014

Senior New Product Development Design Process Engineer/Troubleshooting Process Engineer

Materion-Barr Precision Optics & Thin Films
11.2010 - 08.2013

Process Engineer-Research Associate

Massachusetts Institute of Technology

Staff Scientist/Process Engineering

Radiation Monitoring Devices

mc-Silicon Solar Cell Line Process Manager

Spire Corporation

Photolithography & Electroplating Engineer (Niche Techniques) / Clean Room Manager

Optical Filter Corporation

Process Development Engineer

New England Research Center (Magnavox)

Research and Development Fabrication Process Engineer

Honeywell Electro-Optics Division

Research and Development Technician

Honeywell Electro-Optics Division

BS - Chemistry-Business with ACS Certification

Suffolk University
Daniel R. Taylor