Darwis Machado Simon

My main responsibilities as a Quality Control Specialist at Golden Pass project are:

• To accept insulation releases of equipment and piping systems that require insulation from main contractor.
• Verify the selection of correct material to install.
• Assure that material is stored in suitable place and that it is in perfect condition at the time of installation.
• Ensure general standards and technical specifications required by the plant are met.
• Inspect each layer of insulation.
• Inspected quality of products, taking note of functionality, appearance and other specifications.
• Participate in the preparation of a new (ITP) Inspection Test Plan.
• Transfer all documentation of quality control process from paper to Digital, Co-Consel software, use this innovative system to collect construction processes.
• Communicated with production team members about quality issues.
• Reported repeated issues to supervisors and other departments, collaborating to identify issue roots and rectify problems.

• Reduced energy costs for clients by providing expert guidance on insulation options and proper installation methods, At Houston Port, Houston,Texas.
• Managed employee performance through regular evaluations, constructive feedback, and targeted skill development opportunities.
• Supervised insulation teams to ensure timely completion of projects while maintaining high-quality standards.
• Assisted in troubleshooting and resolving insulation-related issues

Expansion Unit, TUCSON Project at Plant A Dow Chemical Plant. Freeport Texas.

Description:

• Perform quality inspections on insulation materials and systems at various stages of production.
• Conduct on-site inspections to ensure proper installation of insulation in accordance with specifications.
• Maintain accurate records and documentation of inspections, test results, and corrective actions taken.
• Provide training to employees regarding quality control standards and best practices.
• Coordinate with clients, contractors, and other stakeholders to determine project requirements and ensure smooth project execution.
• Approve invoices and purchase orders related to insulation materials and services.
• Conducted comprehensive site assessments, ensuring accurate estimation of labor hours and material requirements for each project.
• Managed insulators, ensuring timely completion of projects according to specifications.
• Implemented quality control measures throughout project execution to ensure consistency in workmanship across all installations completed by the team.

• Turnaround at ASCEND plant in Alvin, TX. Duties were to supervise a group of insulators during stripping and restoring process.
• Ensure safety procedures, during the installation process.
• Developed detailed work schedules to effectively allocate resources, ensuring on-time project completion within budget constraints.
• Enhanced overall insulation quality by supervising and training a team of skilled insulation installers.
• Served as liaison between clients and subcontractors during construction phases to resolve issues quickly without compromising overall project timelines or budgets.
• Optimized crew performance through regular communication and feedback sessions, fostering teamwork and cohesion among team members.

• Provided Insulation Support, at INEOS Plant located in Alvin, TX. Rolls were to.
• Perform production progress report.
• Maintained safe work environment at all times through diligent adherence to OSHA guidelines during installations.
• Resolved any client concerns or issues promptly, resulting in high levels of customer satisfaction.
• Conducted comprehensive site assessments, ensuring accurate estimation of labor hours and material requirements for each project.

• Turnaround At Covestro Plant Baytown, TX.
• Duties included to lead and supervise Turnaround,
• Among other responsibilities were ensuring project completion, production efficiency and employee safety. .
• Performed job safety analysis on daily basis to mitigate risks for all workers and visitors to job sites.
• Worked alongside team to accomplish work goals according to schedule
• Completed final walk throughs at job sites to close out projects.
• Achieved timely completion of projects with strict adherence to budget constraints and quality standards.

• Expansion Unit at Total Plant, Groves, TX.
• Duties included to coordinate job scope with different crafts.
• Inspected quality of products, taking note of functionality, appearance and other specifications.
• Inspect installing insulation process in piping and equipment systems according to quality standards and client expectations.
• Communicated with production team members about quality issues.

• Expansion Unit, at Oyster Creek Dow Chemical Plant Freeport, Texas.
• Duties included supervising a group of insulators in the installing process of Thermal Insulation on piping and equipment systems and ensuring employees safety.
• Evaluated project performance upon completion, identifying areas for improvement and implementing effective solutions to enhance future outcomes.
• Promoted a positive work environment by fostering open communication channels among team members, helping to resolve conflicts swiftly and amicably.

• Expansion Unit at Marathon Refinery Plant, Texas City, TX
• Duties included using isometric drawing and P&IDs to identify systems that should be insulated and communicate to the insulators the types of thermal insulation that should be installed in each piping system according to the technical specification provided.

● Perform quality inspections on insulation materials and systems at various stages of production.

● Conduct on-site inspections to ensure proper installation of insulation in accordance with specifications.

● Collaborate with production teams to address any quality concerns and provide recommendations for improvement.

● Maintain accurate records and documentation of inspections, test results, and corrective actions taken.

● Provide training to employees regarding quality control standards and best practices.

• Investigate and resolve customer complaints related to

• Expansion Unit at INEOS Plant Alvin, Texas.
• Duties were install insulation, on equipment and piping systems.
• Displayed strong problem-solving abilities by identifying potential challenges in insulation projects and devising effective solutions to overcome them.

• Accept correct insulation materials to install in each pipe system, equipment, or instrument, according to technical specifications and quality assurance plan.
• Guarantee quality during insulation installation process.
• Also, collaborate in the elaboration of a work plan, as well as give daily progress reports according to work plan.
• Elaborate insulation take offs for piping systems, flange valves, and flanges.
• Streamlined communication between departments, resulting in improved issue resolution and faster response times.
• Identified opportunities for process improvements through careful analysis of inspection data and trends, leading to more effective quality control measures.
• Improved product quality by conducting thorough inspections and identifying defects in materials.

• Performed thorough post-installation inspections to ensure all areas were adequately insulated and free from gaps or defects.
• Minimized waste by accurately measuring and cutting insulation materials to fit specific spaces precisely.
• Prepared surfaces for insulation with help of adhesives, cement and other compounds.
• Cut, formed and arranged insulation to promote efficiency of materials for each project.
• As a Tracker the main functions were, identify from the technical material described in the P&IDs and Isometric Joint the field system that require insulation.
• Collect and make production daily progress report.
• Elaborate insulation take offs for pipe systems, equipment, valves, and flanges.

• Installation, repair, and maintenance of refrigeration units, air conditioning water heater and cold chambers.Self-motivated, with a strong sense of personal responsibility.
• Skilled at working independently and collaboratively in a team environment.
• Proven ability to learn quickly and adapt to new situations.
• Excellent communication skills, both verbal and written.

• Worked effectively in fast-paced environments.
• Demonstrated respect, friendliness and willingness to help wherever needed.
• Assisted with day-to-day operations, working efficiently and productively with all team members.
• Passionate about learning and committed to continual improvement.
• Managed time efficiently in order to complete all tasks within deadlines.