Daryl Taylor
Winterville,NC
Summary
Accomplished Process Engineer with more than 15 years experience in the medical device manufacturing environment. Successful and results-driven individual committed to proactive planning and goal-oriented work. Intelligent and highly skilled individual who values the importance of teamwork and clear leadership; adaptable and conversant in internal and external regulations. A talented individual offering dynamic skills and a passion for working on a variety of projects seeking to take on added responsibilities to meet team goals.
Overview
25
25
years of professional experience
Work History
Process Engineer
DPM / APM
06.2008 - Current
- Reduced production downtime by conducting thorough root cause analyses and implementing corrective actions.
- Collaborated with cross-functional teams to improve product quality, resulting in increased customer satisfaction.
- Provided technical support for troubleshooting equipment issues, maintaining plant reliability and minimizing operational disruptions.
- Participated in quality investigations into nonconformances and operational deviations and ensured appropriate actions are taken to correct deficiencies.
- Evaluated new technologies and equipment upgrades to enhance overall process capabilities.
- Supported new product development efforts through scale-up activities from pilot-scale testing to full-scale production implementation. Initiated trials for product transfers and process improvements.
- Prepared and maintained all process recipes. Reviewed and approved production records, operating procedures, etc. in EDM.
- Managed capital projects for the installation of new equipment or modifications to existing systems, ensuring timely completion within budget constraints.
- Streamlined data collection methods for key process indicators, enabling real-time monitoring of operations performance trends.
- Identified bottlenecks in the production line through capacity analysis studies, increasing overall throughput rates as a result.
- Interacted with technicians on a regular basis to ensure effective communication of production and compliance related changes in procedures. Conducted training for operative personnel as necessary.
Plant Performance Engineer
DPM
06.2007 - 06.2008
- Enhanced system performance by identifying bottlenecks and implementing optimization strategies.
- Collaborated with cross-functional teams to develop high-performance solutions in line with business requirements.
- Developed performance metrics to track critical KPIs, providing valuable insights for decision making.
- Implemented monitoring tools for real-time identification of performance issues, enabling swift resolution.
- Maintained weekly, monthly and yearly MANUFEX and Advanced Manufacturing data and reports, including Asset Utilization (AU) and Operate Plant Normal (OPN).
- Evaluated and ranked IPs and MOCs according to MANUFEX guidelines.
Process Specialist /Troubleshooter
DPM
06.2006 - 06.2007
- Improved system efficiency by diagnosing and resolving technical issues promptly.
- Streamlined troubleshooting processes for increased productivity and reduced downtime.
- Reduced equipment failures through implementation of preventive maintenance schedules.
- Collaborated with cross-functional teams to develop innovative solutions, resulting in improved system performance.
- Identified root causes of recurring issues, implementing long-term solutions to prevent future occurrences.
- Increased system uptime by monitoring performance metrics and addressing potential issues proactively.
- Reduced production downtime by maintaining equipment and troubleshooting issues proactively.
Lead Fiber Technician
DPM
04.2003 - 06.2006
- Authored all production training documents and SOPs.
- Developed comprehensive training materials to onboard new technicians, resulting in faster acclimation to role responsibilities.
- Optimized workflow for enhanced productivity by streamlining processes and providing technical guidance to team members.
- Implemented safety protocols to minimize workplace accidents and ensure adherence to industry regulations.
- Contributed to the development of company-wide best practices as a subject matter expert in various technical areas.
- Recognized as a top performer among peers due to outstanding productivity levels and commitment to excellence.
- Adhered to established policies and standards to safely complete projects.
Lead Technician
DSM Pharmaceuticals
01.1999 - 04.2003
- Improved equipment efficiency by conducting regular maintenance and implementing upgrades.
- Optimized workflow for enhanced productivity by streamlining processes and providing technical guidance to team members.
- Enhanced system reliability with thorough troubleshooting and root cause analysis of technical issues.
- Reduced equipment downtime, proactively identifying potential failures and implementing preventive measures.
- Collaborated with cross-functional teams to drive continuous improvement initiatives within the department.
- Ensured all activities were executed in accordance with FDA requirements and cGMPs.
- Reviewed, updated and implemented operational SOPs and work instructions.
Education
Bachelor of Arts - Mathematics
East Carolina University
Greenville, NCSkills
- Knowledgeable of ISO 13485 standards
- Proficient in all Microsoft Office applications (Excel, Access, Project, Word, Outlook, Power Point); competent in Power BI
- Proficient in the application of SPC principles, data analysis and trend identification
- Lean Six Sigma Greenbelt
- Knowledgeable of cGMP, validation and medical device compliance
- Design of Experiments; AutoCAD
Timeline
Process Engineer
DPM / APM
06.2008 - Current
Plant Performance Engineer
DPM
06.2007 - 06.2008
Process Specialist /Troubleshooter
DPM
06.2006 - 06.2007
Lead Fiber Technician
DPM
04.2003 - 06.2006
Lead Technician
DSM Pharmaceuticals
01.1999 - 04.2003
Bachelor of Arts - Mathematics
East Carolina University