David Bonnick

Operate, monitor, and troubleshoot automated production equipment within a high-volume automotive manufacturing environment to maintain process stability, throughput, and product quality.

Perform in-process quality inspections on machines, tools, materials, and cell components, identifying defects and preventing nonconforming product from progressing downstream.

Identify recurring machine, material, and process-related issues and communicate findings to maintenance, quality, and operations teams to support root cause analysis and corrective actions.

Support preventive and corrective maintenance activities by verifying machine setup, monitoring performance post-repair, and escalating quality risks as needed.

Handle and stage production materials in accordance with quality, safety, and workflow requirements, ensuring proper material condition and traceability.

Document issues, defects, and process observations using internal systems while maintaining strict safety and PPE compliance in a fast-paced production setting.

Inspected vehicle bodies for cosmetic and manufacturing defects during the E.D. coating and paint preparation process in a high-volume automotive production environment.

Performed corrective sanding and surface preparation to address defects and ensure quality standards were met prior to paint application.

Identified recurring defect patterns and quality issues while working under fast-paced production conditions and strict deadlines.

Worked cross-functionally with paint, quality, and production teams to prevent defects from progressing downstream and maintain quality flow.