Derren Pulliam
Auburn Hills,MI
Summary
Accomplished Asst Plant Manager at Erae AMS, adept in Manufacturing Technologies and Staff Training and Development. Spearheaded initiatives that improved production efficiency and reduced turnover rates, fostering operational excellence. Achieved a 38% improvement in quality performance at Burgaflex North America, demonstrating a commitment to results through strategic leadership and a focus on continuous improvement. Resourceful plant management leader with expertise in cost controls, lean manufacturing principles and employee training. 15+ year track record of success in manufacturing.
Overview
12
12
years of professional experience
1
1
Certification
Work History
Asst Plant Manager
Erae AMS
06.2021 - Current
- Improved production efficiency by streamlining processes and implementing lean manufacturing techniques.
- Developed "roadmap to success".
- Collaborated with HR to recruit top talent, reducing turnover rates and fostering a positive work environment.
- Enhanced safety measures, resulting in a decrease in workplace accidents and increased employee morale.
- Developed cross-training initiatives for employees, improving overall workforce flexibility and productivity.
- Spearheaded process improvements that increased overall plant capacity without additional capital investment or headcount increases.
- Supported Plant Manager in establishing strategic objectives for the facility, aligning with broader company goals.
- Provided coaching and mentoring to team members, fostering professional growth and skill development.
- Created plant policies and procedures for safe and productive operations.
- Optimized processes to maximize efficiency, improving OEE (38% to 85%)
3rd Shift Operations Manager
Airboss Flexible Products
03.2020 - 05.2021
- Managed 95+ operations staff and kept employees compliant with company policies and procedures across two plants.
- Managed inventory and supply chain operations to achieve timely and accurate delivery of goods and services.
- Developed systems and procedures to improve operational quality and team efficiency.
- Analyzed and reported on key performance metrics to senior management.
Operations Manager
Norma Group
02.2019 - 02.2020
- Promoted a positive work environment through open communication and constructive feedback.
- Improved overall team performance by effectively delegating tasks and providing clear instructions.
- Supervised 70+ operations staff and kept employees compliant with company policies and procedures.
- Managed inventory and supply chain operations to achieve timely and accurate delivery of goods and services.
Production/Supply Chain Improvement Specialist
Adient/Bridgewater Seating
09.2018 - 02.2019
- Consultant role
- Developed comprehensive performance metrics to monitor supply chain efficiency and identify areas for improvement.
- Improved supply chain customer satisfaction ratings through efficient problem resolution.
- Established effective communication channels between departments for seamless supply chain operations.
Director of Operations
Burgaflex North America
01.2018 - 09.2018
- Consultant position
- Fostered the engagement and development of the plant workforce by "on the floor" coaching
- Led plants in achieving IATF 16949 certification
- 38% improvement in overall Quality performance
- Reduced customer delivery backlog by 72%
- Oversaw daily operations across multiple plants, ensuring seamless coordination and efficient execution of tasks.
- Developed systems and procedures to improve operational quality and team efficiency.
- Responsible for assuring that Environmental, Health, and Safety issues are addressed considering local regulations, company policy, and good corporate citizenship.
- Led communication effort with plant workforce and serve as plant champion for the company's Vision, Mission, and Values.
- Monitored budget and utilized operational resources.
- Collaborated with senior management to develop and execute long-term corporate goals and objectives.
Production Manager
Faurecia Automotive
06.2012 - 11.2017
- Managed multiple projects concurrently, ensuring timely completion and meeting budget constraints.
- Member of Division Support Team NA, responsible for assisting all plants in seating division to improve SQDCM and plant initiatives.
- Lean Manufacturing implementation leader across 3 divisions.
- Implemented preventative and corrective actions to ensure production efficiency, quality, innovative growth and cost-effective management of resources.
Education
Bachelor of Science - Business Administration And Management
Central Michigan University
Mount Pleasant, MI12.2024
Skills
- Manufacturing Technologies
- Process Improvement
- Operational Excellence
- Operations Management
- Culture Change
- SMED Improvement
- Manufacturing Vision
- Continuous Improvement
- Employee Empowerment
- Fundamental Transformation
- Lean Manufacturing
- Optimization
Accomplishments
- Achieved [Result] through effectively helping with [Task].
- 6-S champion for the facility
- Directed team of 14 direct staff members.
- Achieved OEE improvements (38% to 85%) by focusing on "value-added opportunities, utilizing "Kaizen" projects while eliminating non-value tasks throughout the organization.
- Successful plant turnaround agent in driving recovery for troubled/crisis plants supplying to Mercedes-Benz USA, GM, Ford, Nissan and FCA facilities.
Certification
- Six Sigma Lean Professional
- Change Management Specialist (CMS)
- Successful Manager training
- Emotional Intelligence (EQ) training
Timeline
Asst Plant Manager
Erae AMS
06.2021 - Current
3rd Shift Operations Manager
Airboss Flexible Products
03.2020 - 05.2021
Operations Manager
Norma Group
02.2019 - 02.2020
Production/Supply Chain Improvement Specialist
Adient/Bridgewater Seating
09.2018 - 02.2019
Director of Operations
Burgaflex North America
01.2018 - 09.2018
Production Manager
Faurecia Automotive
06.2012 - 11.2017
Bachelor of Science - Business Administration And Management
Central Michigan University
- Six Sigma Lean Professional
- Change Management Specialist (CMS)
- Successful Manager training
- Emotional Intelligence (EQ) training
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