Summary
Overview
Work History
Education
Skills
Certification
Timeline
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Douglas Richardson

Russiaville,IN

Summary

Dynamic Production Control Specialist with a proven track record at Stellantis Kokomo Casting Plant, excelling in workflow optimization and materials planning. Enhanced operational efficiency through innovative route redesigns and KANBAN implementation, while fostering teamwork and compliance. Skilled in production monitoring and committed to continuous improvement, driving significant cost savings and safety enhancements.

Overview

36
36
years of professional experience
1
1
Certification

Work History

Production Control Specialist

Stellantis Kokomo Casting Plant
01.2016 - 06.2023
  • Redesigned the routes for the fork truck operators removing product from the die cast machines to and from the warehouse. Routes were based on the most safe and efficient lines of travel.
  • Redesigned some routes to use tuggers instead of fork trucks to make it safer and minimize risk for on the job injuries.
  • Installed the KANBAN system for the call-up of product removal from the production area machines.
  • Collaborated with team members to identify bottlenecks in production workflows and suggest improvements.
  • Facilitated training sessions for new routes and safety protocols and operational procedures.
  • Documented daily production activities to maintain accurate records for management review.
  • Engaged in problem-solving discussions to address issues affecting production timelines or quality standards.
  • Gained familiarity with compliance regulations and contributed to maintaining adherence within the department.
  • Assisted in quality control initiatives, ensuring products met company standards and customer expectations.
  • Enhanced communication between departments, resulting in improved collaboration and smoother operations.
  • Conducted periodic evaluations of employee performance providing constructive feedback aimed at enhancing team''s productivity and morale.
  • Optimized inventory control for reduced waste and cost savings with effective monitoring systems.
  • Collaborated with engineering departments to develop new processes or technologies that would improve overall efficiency levels within the facility operations.

Fort Lift Operator

Stellantis Kokomo Casting
06.2000 - 01.2016
  • Operated forklifts to transport materials efficiently within production areas.
  • Conducted pre-shift inspections to ensure equipment safety and functionality.
  • Collaborated with team members to streamline loading and unloading processes.
  • Maintained accurate inventory logs using warehouse management systems.
  • Trained new operators on safe forklift operation and best practices.
  • Implemented process improvements that enhanced material handling efficiency.
  • Ensured compliance with safety regulations and company policies during operations.
  • Safely loaded and unloaded trucks using appropriate forklift attachments, reducing the risk of accidents or injuries.

Trim Press and Die Operator

Stellantis Kokomo Casting
06.1993 - 06.2000
  • Operated casting machines to produce high-quality automotive components.
  • Monitored production processes to ensure compliance with safety and quality standards.
  • Trained new operators on machine operation and safety protocols, fostering a culture of safety and teamwork.

Plant Superintendent

Florence Concrete Products Inc
10.1987 - 03.1993
  • Oversaw daily operations, ensuring compliance with safety regulations and production standards.
  • Led continuous improvement initiatives, enhancing efficiency and reducing downtime in production processes.
  • Managed plant personnel, providing training and mentorship to foster skill development and teamwork.
  • Implemented cost-saving measures through resource optimization and waste reduction strategies.
  • Developed and maintained standard operating procedures, ensuring consistency in quality and performance.
  • Led continuous improvement initiatives that resulted in enhanced operational excellence and cost savings across multiple departments within the plant facility.

Education

High School Diploma -

Western High School
Russiaville, IN
05-1981

Skills

  • Production monitoring
  • Materials planning
  • Demand forecasting
  • Workflow optimization

Certification

Certified fork truck operator

Certified in Robot Operations

Certified in WCM procedures

Certified in writing Standard of Work Instructions

Timeline

Production Control Specialist

Stellantis Kokomo Casting Plant
01.2016 - 06.2023

Fort Lift Operator

Stellantis Kokomo Casting
06.2000 - 01.2016

Trim Press and Die Operator

Stellantis Kokomo Casting
06.1993 - 06.2000

Plant Superintendent

Florence Concrete Products Inc
10.1987 - 03.1993

High School Diploma -

Western High School