Innovative Sr. Aerospace Technician with sixteen years of experience committed to a culture of safety with expertise in rocket assembly and integration, composite manufacturing, research and development, installation of airframe primary heavy structures, analyzing airframe structural soundness, hydraulic and pneumatics sub-assembly installation and quality assurance inspections of flight critical components. Visionary developing new processes, products, and procedures while conforming to quality and organizations requirements.
Lead multiple operations through New Shepard rocket program. Responsible for Module fabrication and integration operations. Conducting technical reviews of work orders, morning Tier meetings and the oversite of Integration Engineers within the program.
Responsible for work instruction development, leading training events, implementing processes across multiple sites, maintaining, provisioning and configuring data collection drone systems used to capture unique data sets to develop autonomous algorithms.
Drive quality assurance for unmanned aircraft system assembly to meet FAA Part 135 compliance with focus on electrical wiring and harnesses, subassemblies, motor propellers, camera installs, and inspections. Execute final inspections, interface with customers on findings, and collaborate with cross-functional teams for root cause analysis, non-conformance reporting, and innovative solutions. Created and implement AS9100 training for QA support engineers for multiple areas of operation.
Launched first official composite production facility forging vendor relationships to ensure tooling and fabrication needs for composite production requirements. Effectively sourced and procured consumables, raw materials, and fabrication fixtures focusing on price and quality. Implemented 5S ideology organizing composite layout, completed first article testing, and developed line by line tool requirements per station. Orchestrated composite cure cycle for primary and subassemblies; completed thermal mapping, programming, sample testing, and documentation to deliver reports to upper management. Facilitated hiring, onboarding, and continued training and mentorship for support engineers.
Transformed 757 passenger aircraft to cargo operations with structural fabrication and assembly. Orchestrated planning and development of proper locations for frames, beams, fixtures, vents, and other subcomponents. Outlined proper drill up procedures for fasteners; executed quality finish work upon install.
Responsible for proper location of intercostal, frames, beams, sub frames, actuator fittings, skin, vent doors, hinges, and sub components using heavy structure tooling fixtures
Commanded quality inspections for 17 MH-47 Boeing Chinook helicopters, tasked with identifying status faults, grounding conditions, and reviewing safety records with oversight of 15 personnel. Executed corrosion inspections, oil sampling, maintenance inspections, and structural inspections. Oversaw repair and maintenance to rotary wing aircraft providing mentorship to subordinates. Effectively resolved over 2,750 faults within 180 days with over 5,500 man hours. Managed organizations Air Quality program implementing safety controls to mitigate Hexavalent Chromium exposure.