Hector A Hernandez
Summary
Technical-minded Quality and Process Manager proficient at discerning and eliminating costly performance bottlenecks. Constantly analyzes operational weaknesses and designs enhanced best practices. Guaranteed to positively influence all aspects of plant operations. Proficient in implementing strategic initiatives to streamline processes, optimize equipment performance, and maximize productivity. Experienced at Quality Control Management to facilitate quality and condition results. Possesses superior product knowledge to train and educate staff while maintaining optimal product storage and efficiency. Forward-thinking team leader skilled at operating departments efficiently to meet goals. Successful background matching employees with roles for maximum performance. Skilled in utilizing data analysis and cutting-edge technology to identify opportunities for improvement and cost savings. Adept at leading cross-functional teams, fostering collaboration, and implementing best practices to achieve organizational goals.
Overview
3
3
years of professional experience
1
1
Certification
Work History
Optimization Manager
Central Plains Cement Company By Eagle
04.2023 - Current
- Maintain plant technical optimization plans developing and implementing proposals in conjunction with the Production Manager, Mine Manager, Environmental Manager, and Maintenance Manager.
- Maintain/improve plant performance systems while developing, training, and reviewing performance periodically of direct reports.
- Develop product and manufacturing improvement proposals, presenting cost justifications for these and other capital improvements to the Plant Manager.
- Accountable for promoting the “safety first” attitude among employees and upholds and grows leadership towards overall improvement in safety. Including involvement in the plant joint health and safety team structure.
- Responsible for driving the overall reduction in variable costs through process optimization, training, new material trials and daily action plans.
- Actively participate in the development of periodic forecasts (typically monthly) and yearly budgeting of the cement manufacturing process and from time-to-time drive capital projects.
- Train new operators, and coach operators when appropriate.
- Ensure that CPCC makes quality products that stay within our contractual limits.
- Increased team productivity by implementing streamlined processes and effective communication strategies.
- Achieved departmental goals by developing and executing strategic plans and performance metrics.
Plant Process Engineer
Central Plains Cement Company By Eagle
10.2021 - 04.2023
- Responsible for designing, implementing, and optimizing manufacturing processes within a plant or industrial facility. Ensured environmental compliance in area of responsibility.
- Ensured the efficient production of goods while maintaining high standards of quality and safety.
- Analyzed existing processes, identifying areas for improvement, and implementing solutions to enhance productivity and reduce costs. Also, analyze daily performance of operation and communicate results with various plant teams.
- Enhanced product quality with thorough root cause analysis of production issues and timely corrective actions.
- Identified issues that require specific research and study or address problems that limit a plant’s ability to efficiently manufacture good and consistent products.
- Developed tools and processes to assure continuous improvement and optimization
Calcination and Cement/Shipping Superintendent
Cemex USA
11.2020 - 10.2021
- Assured training requirements were met for all personnel in their areas, identified and created plans for compliance and delivered training where required - Production department.
- Controlled and led all steps in production process for these areas, in safe and professional manner in conformance with plant rules, operational instructions, environmental limits, quality standards and company policies.
- Created instructions, procedures, and standards, and assure compliance of them both on operation of the equipment as well as physical status of the area.
- Verified and applied all environmental standards, assured limit compliance and optimized reagent use through the correct operation of equipment.
- Planned and programmed together with Maintenance and Quality all equipment corrective, preventive and major outages, with the objective of a safe and efficient execution.
- Oversaw process measurements, analysis, and improvement of all equipment in area.
- Conducted process and safety training to plant personnel - Production department.
Education
Bachelor of Science - Industrial Engineer
IU Politécnico Santiago Mariño
Puerto La Cruz, Venezuela06.2014
Associate of Science - Advanced University Technician in Oil And Gas
IUTA
Puerto La Cruz, Venezuela09.2006
Skills
- Fluent in Spanish and English
- Knowledge of Microsoft Office (Word, PowerPoint, Excel, and Outlook)
- Engineering Expertise: Demonstrated proficiency in engineering principles, particularly in the areas of process optimization, quality control, equipment selection, and maintenance
- Analytical Skills: Strong analytical abilities to assess complex systems, identify inefficiencies, and develop innovative solutions for optimization
- Problem-Solving: Proven track record of identifying, troubleshooting, and resolving technical challenges within plant operations
- Project Management: Ability to effectively plan, coordinate, and execute optimization projects, including resource allocation and timeline management
- Continuous Improvement: Commitment to driving continuous improvement initiatives to enhance plant performance, efficiency, and productivity
- Data Analysis: Proficiency in data analysis techniques and tools to extract insights, track key performance indicators, and make data-driven decisions
- Communication: Excellent communication skills to effectively convey technical concepts, collaborate with cross-functional teams, and present findings to stakeholders
- Leadership: Strong leadership qualities to inspire and motivate teams, foster a culture of innovation, and drive change within the organization
CORE QUALIFICATIONS:
Optimization Management | Quality Management | Production Management | Process Management | Plant Safety | Predictive and Preventive Maintenance | Project Management | Budgeting | Improvement Methods | Raw Materials and Inventory Management | Quality Control Procedures
Accomplishments
- Enhanced performance by elevating reliability from 80% to 97%, resulting in an increase in cement production from 380,000 tons to 475,000 tons.
- Implemented system upgrades and minimized quality deviations post-malfunction, leading to a significant rise in material deliveries from 350 tons per day to 980 tons per day.
- Successfully reduced false air in the system from 14% to 4%, contributing to a notable increase in clinker production by up to 9%.
- Currently involved in installing a pre-burner ASF to precede the entry into the pre-heater tower, aiming to elevate ASF consumption in the PHT from 30% of the fuel mix to over 55%. Anticipated fuel replacement exceeding 75% is expected to reduce CO emissions and achieve cost savings of $4.3 million annually.
- Reduced downtimes due to material build-up in at water laces tips in cement vertical mill by modifying water lances.
- Optimized running parameters up to reach max production in cement vertical mill.
- The reliability of equipment improved satisfactorily.
- Team member on Limestone belt conveyor system project for cement mills.
- Project leader for Coal Mill dynamic separator.
- Improved brick lifetime in one of the kilns. Campaign improvement from 6 to 10 months.
Optimization Manager at CPCC:
Plant Process Engineer at CPCC:
Calcination and Cement/Shipping Superintendent at Cemex USA:
Other Work Experiences
- Plant Process Engineer at Cemex USA - Brooksville, FL - Jun 2019 – November 2020
- Quality Control Technician at Cemex USA - Brooksville, FL - Jun 2018 – Jun 2019
- Independent Business Owner at Aquarium Pool Service & Maintenance LLC - May 2017 - Jul 2018
- Independent Business Owner at HAHJ REPRESENTACIONES, C.A. - Aug 2014 - May 2017 (2 y, 10 m)
- Custom Solutions Engineer at Venezuela Fluid System Technologies, C.A. - May 2011 - Aug 2014 (3 y, 4 m)
Certification
- Lean Six Sigma Yellow and Green Belt Training
- Working at Height, Prevention of industrial risks
- English as a second language - EF International Language School
- Introduction to Business Management and Administration - Berlitz International Language School
Languages
Spanish
English
Additional Information
LinkedIn - https://www.linkedin.com/in/h%C3%A9ctor-a-hern%C3%A1ndez-43639564
Timeline
Optimization Manager
Central Plains Cement Company By Eagle
04.2023 - Current
Plant Process Engineer
Central Plains Cement Company By Eagle
10.2021 - 04.2023
Calcination and Cement/Shipping Superintendent
Cemex USA
11.2020 - 10.2021
Bachelor of Science - Industrial Engineer
IU Politécnico Santiago Mariño
Associate of Science - Advanced University Technician in Oil And Gas
IUTA
- Lean Six Sigma Yellow and Green Belt Training
- Working at Height, Prevention of industrial risks
- English as a second language - EF International Language School
- Introduction to Business Management and Administration - Berlitz International Language School
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