Summary
Overview
Work History
Education
Skills
Certification
Timeline
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IFE FESOJAYE

Senior Process Engineer
Portland,OR

Summary

Innovative Senior process engineer with 5+ years of industry experience, specializing in manufacturing, quality control, and project management. Adept in materials design and characterization, skilled in collaborating with teams to enhance process improvements using lean manufacturing.

Overview

7
7
years of professional experience
6
6
years of post-secondary education
1
1
Certification

Work History

Senior Process Engineer

Intel Corporation
Hillsboro, Oregon
02.2023 - 01.2025

Ion Implantation, Etching, Lithography, Diffusion

  • Optimized 5+ processes using DOE, SPC, FMEA, 5W, SCADA, and root cause analysis, achieving a 98% increase in yield, and led a cross-functional team to qualify tools, increasing wafer throughput from 300 to 2050 wafers, enhancing tool availability, minimizing human error, and reducing wafer cost.
  • Conducted data analysis on process data using Python, JMP, and MySQL, uncovering trends and variations. Communicated data-driven insights to stakeholders, driving decisions that led to a 10% decrease in defects.
  • Traveled and aided clean room facilities to transfer ion implant process via Copy Exactly! methodology, collaborating with teams on tool qualification, spec validation, and training of new engineers to sustain high-volume manufacturing (HVM).
  • Spearheaded a critical tool improvement, by monitoring SPC charts and driving hardware redesign to eliminate critical REL defects, reducing downtime by 20% and saving $1.5M in new tool procurement, while leading continuous improvement projects in safety compliance. This achievement led to a reduction in wafer scrapping by 100% and significantly improved production throughput. Earned an Intel Award.

Graduate Research Assistant

Georgia Institute of Technology
Atlanta, Georgia
08.2021 - 12.2022

School of Chemical and Biomolecular Engineering

  • Conducted experimental and computational research on adsorbent materials for water treatment, utilizing batch adsorption experiments, BET surface area analysis, and spectroscopy techniques like EDS, SEM, FTIR, and XRD for material characterization, as well as JMP, MATLAB, and Python, for adsorption modeling, achieving a 30% increase in adsorption capacity.

Chemical Engineer Intern

Charm Industrial
San Francisco, California
06.2022 - 08.2022
  • Designed and maintained a hydrothermal liquefaction pilot-scale plant for bio-oil production, conducted product quality analysis using FTIR, and performed data analysis with Python, JMP, MySQL, and Excel to optimize process efficiency, resulting in a 15% reduction in energy consumption and a 20% improvement in overall equipment effectiveness (OEE) through Lean Six Sigma techniques.

Compliance Engineer

Bureau Veritas Group
Lagos, Nigeria
11.2019 - 05.2021
  • Ensured quality assurance and compliance with regulatory standards (OSHA, EPA, ISO, ASTM) for non-destructive testing equipment, achieving a $30,000 cost reduction, reducing non-conformity rates, and cutting audit turnaround times by 10%, while conducting audits and supporting training on compliance best practices.

Chemical Engineer

Department of Petroleum Resources
Lagos, Nigeria
05.2018 - 10.2018

Downstream Operations

  • Collaborated with stakeholders to implement policy frameworks for sustainable oil production operations and ensured oil marketers' 100% adherence to safety protocols. Audited refining facilities and recommended corrective actions.

Process Engineer Intern

Portland Paints and Products Nigeria PLC
Lagos, Nigeria
08.2017 - 10.2017

Research and Development

  • Implemented process modifications to manufacturing operations, ensuring adherence to ergonomics and safety procedures, while analyzing process data to resolve inefficiencies, scale up lab formulations, and develop data-driven experimental designs that improved product performance and reduced waste by 30%.

Education

Master of Science - Chemical Engineering

Georgia Institute of Technology
Atlanta, GA
08.2021 - 12.2022

Bachelor of Science - Chemical Engineering

University of Ilorin
Ilorin, Nigeria
09.2014 - 10.2019

Skills

Process Engineering: Design of Experiments (DOE), Statistical Process Control (SPC), Failure Modes and Effects Analysis (FMEA), Control charts, Cpk, Problem-solving (5W, 8D, Ishikawa), Lean Six Sigma

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Certification

Semiconductor Fabrication, Process Control Systems, SPC & SQL Training, Data Analytics, Lean Six Sigma Green Belt (ASQ)

Timeline

Senior Process Engineer

Intel Corporation
02.2023 - 01.2025

Chemical Engineer Intern

Charm Industrial
06.2022 - 08.2022

Master of Science - Chemical Engineering

Georgia Institute of Technology
08.2021 - 12.2022

Graduate Research Assistant

Georgia Institute of Technology
08.2021 - 12.2022

Compliance Engineer

Bureau Veritas Group
11.2019 - 05.2021

Chemical Engineer

Department of Petroleum Resources
05.2018 - 10.2018

Process Engineer Intern

Portland Paints and Products Nigeria PLC
08.2017 - 10.2017

Bachelor of Science - Chemical Engineering

University of Ilorin
09.2014 - 10.2019

Semiconductor Fabrication, Process Control Systems, SPC & SQL Training, Data Analytics, Lean Six Sigma Green Belt (ASQ)

IFE FESOJAYESenior Process Engineer