Accomplished Plant Manager with a proven track record in multiple industries throughout my 20 year career, enhancing production efficiency and safety through innovative process improvements and leadership. Skilled in Lean Manufacturing Principles and fostering team development, I've significantly reduced costs and boosted morale, ensuring operational excellence and strategic alignment with business goals.
Overview
19
19
years of professional experience
Work History
Plant Manager
Maryland And Virginia Milk Producers
08.2023 - Current
Increased production efficiency by optimizing plant layout and implementing process improvements.
Reduced downtime for maintenance by establishing a proactive preventive maintenance program.
Enhanced safety standards with implementation of comprehensive safety training initiatives for all employees.
Streamlined supply chain operations, reducing lead times and improving inventory management.
Boosted employee morale and productivity through effective leadership and motivational techniques.
Mentored and developed staff members, promoting professional growth opportunities within the organization.
Balanced labor needs with production schedules to optimize workforce utilization while maintaining output targets.
Collaborated with sales team to align plant capabilities with customer demands, fostering long-term business relationships.
Forecasted future production needs accurately, allowing for strategic decision-making regarding staffing levels, equipment investments, and inventory management.
Maximized plant safety through proactive strategies and well-structured training.
Monitored and evaluated plant performance to identify areas for improvement and take corrective measures.
Managed direction and planning for plant with focus on optimization of daily functions, exceeding customer expectations, and achieving KPIs.
Devised and administered cost control initiatives saving $35,000 a month by recycling previously destroyed BOM items.
Negotiated favorable contracts with suppliers, securing cost savings by initiating business continuity agreements vs the transactional relationship previously established.
Plant Operations Manager
Independent Can Company
10.2021 - 07.2023
Monitored and supported progress of plant production orders by managing shop capacity and loading functions at several facilities.
Provided direction and leadership to all levels of employees and managers.
Directed employees and related programs to maximize team productivity and facility output.
Reduced costs by eliminating materials waste and unnecessary labor hours favorable by 15% vs previous year
Optimized processes to maximize efficiency at 80% of 95% Attainability.
Managed direction and planning for plant with focus on optimization of daily functions, exceeding customer expectations and achieving KPIs.
Maximized plant safety through proactive strategies and well-structured training.
Redesigned operational workflow processes to maximize efficiency.
Created new training program with focus on staff safety, food safety and production quality to achieve reduced labor costs and tighter control points.
Implemented Just-In-Time methodology to help reduce WIP and waste.
Delivered business strategy and developed systems and procedures to improve operational quality and team efficiency
Operations Manager
Fuchs North America
09.2019 - 10.2021
Established positive and effective communication among unit staff and organization leadership, reducing miscommunications and missed deadlines.
Identified and resolved unauthorized, unsafe or ineffective practices.
Set, enforced and optimized internal policies to maintain responsiveness to demands.
Devised processes to boost long-term business success and increase profit levels.
Reviewed shift reports to understand current numbers and trends.
Established and administered annual budget with controls to prevent overages, minimize burn rate and support sustainability objectives.
Assessed supplier quality to maintain tight cost controls and maximize business operational performance.
Formulated processes to improve assistance to support groups, resulting in reduction of downtime and financial loss.
Directed initiatives to achieve regulatory compliance, foster good manufacturing practices and meet component quality standards.
Handled problematic customers and clients to assist lower-level employees and maintain excellent customer service.
Supported top-level decision-making and strategy planning, forging productive relationships with top leaders and serving as key advocate for various personnel issues.
Delivered business strategy and developed systems and procedures to improve operational quality and team efficiency
Directed management meetings to enhance collaboration and maintain culture based on trust and group problem-solving.
Boosted team member productivity by enhancing performance monitoring and instituting motivational approaches.
Developed and optimized organizational systems to boost efficiency and keep operations scalable and agile for changing demands.
Developed and implemented high-quality work environment as measured through employee satisfaction ratings.
Coordinated leadership workshops to educate team members on best practices to optimize productivity.
Processing Manager
Chelten House Products
10.2017 - 09.2019
Created production schedules to effectively fulfill production plans and meet process goals.
Mentored departmental team, boosting efficiency, success and morale among employees.
Collected confidential financial information from clients to construct comprehensive financial plans.
Successfully managed team of 125 employees , providing assistance and answering questions.
Promoted safe working practices to maintain compliance with established policies and procedures.
Scheduled products, prepared items for sale and submitted samples for analysis to facilitate quality assurance process.
Adhered to all applicable compliance and regulatory requirements.
Observed production control points and equipment and monitored personnel allocation and resources to meet quality standards.
Improved efficiency and effectiveness of performance and management of processes across departments.
Evaluated corporate business processes to align outcomes with strategic goals and corporate vision.
Conducted focus groups, surveys and feedback sessions to gather input from stakeholders.
Achieved cultural shifts and process change through tenacious determination and interpersonal skills.
Evaluated impact of process change on overall operation and determined return on investment.
Managed change among staff to achieve buy-in and cooperation and overcome resistance.
Fostered safe and clean work environment by educating and directing team on control points, equipment and resources.
Promoted change through positive promotion, benefits demonstration and interactive approach.
Responded rapidly to market shifts to make changes to corporate processes.
Production Supervisor
Bake Rite Rolls
07.2013 - 08.2017
Resolved issues quickly to maintain productivity goals.
Evaluated team member performance regularly to identify and resolve productivity concerns.
Established clear priorities and production quality standards.
Trained staff of direct labor employees to perform assembly and manufacture of specified products.
Accomplished targets and met demand by assessing equipment performance, reviewing materials supplies and organizing manpower.
Prepared in advance for and addressed production problems, material deficits, equipment failures and unavoidable delays.
Achieved on-time shipments goal by empowering employees to continued success.
Set and enforced performance-oriented production approach, significantly increasing worker output and reducing safety incidents.
Boosted production throughput and quality by revamping procedures and monitoring strategies.
Utilized lean practices to balance workflow and alleviate redundancy.
Implemented program changes to identify and quickly resolve root cause issues bottlenecking production levels.
Reduced inventory and monthly team labor hours by strategically updating processes and reorganizing operational workflows.
Supervised work on bestselling, industry-leading products.
Predicted cost overruns by monitoring spending during productions.
Collaborated across departments to establish project guidelines and create unique products to drive profitability.
Evaluated incoming materials for quality and amounts ordered.
Monitored materials use to identify concerns and keep costs low.
Reduced obstacles and variables to maintain production performance and meet deadlines.
Oversaw equipment modifications and upgrades.
Production Supervisor
Aunt Kitty’s Foods
01.2005 - 06.2013
Resolved issues quickly to maintain productivity goals.
Evaluated team member performance regularly to identify and resolve productivity concerns.
Established clear priorities and production quality standards.
Trained staff of direct labor employees to perform assembly and manufacture of specified products.
Accomplished targets and met demand by assessing equipment performance, reviewing materials supplies and organizing manpower.
Set and enforced performance-oriented production approach, significantly increasing worker output and reducing safety incidents.
Boosted production throughput and quality by revamping procedures and monitoring strategies.
Supervised work on bestselling, industry-leading products.
Collaborated across departments to establish project guidelines and create unique products to drive profitability.
Reduced inventory and monthly team labor hours by strategically updating processes and reorganizing operational workflows.
Monitored materials use to identify concerns and keep costs low.
Evaluated incoming materials for quality and amounts ordered.
Implemented program changes to identify and quickly resolve root cause issues bottlenecking production levels.
Compiled production equipment status reports, detailing parts produced, downtime duration and potential quality concerns.
Education
Master Of Business Administration - Business And Managerial Economics
Villanova University
Villanova, PA
05.2022
Green Belt - Lean Manufacturing
Villanova University
Villanova, PA
08.2016
Correspondence And Residential - Food Sciences And Technology
AIB International Science of Baking
Manhattan, KS
01.2015
Thermal Processing - Food Sciences And Technology
Rowan University
Glassboro, NJ
02.2006
Bachelor Of Applied Science - Chemistry
Virginia Union University
Richmond, VA
06.2004
Skills
Key Performance Indicator Tracking
Goal Management
Predictive and Preventive Maintenance
Operational Procedures
Engineering and Technology Systems
Production Planning
Continuous Improvements
Production and Processing Management
Lean Manufacturing Principles
Engineering Management
Management Training
Organizational Systems
Project Management
Timeline
Plant Manager
Maryland And Virginia Milk Producers
08.2023 - Current
Plant Operations Manager
Independent Can Company
10.2021 - 07.2023
Operations Manager
Fuchs North America
09.2019 - 10.2021
Processing Manager
Chelten House Products
10.2017 - 09.2019
Production Supervisor
Bake Rite Rolls
07.2013 - 08.2017
Production Supervisor
Aunt Kitty’s Foods
01.2005 - 06.2013
Master Of Business Administration - Business And Managerial Economics
Villanova University
Green Belt - Lean Manufacturing
Villanova University
Correspondence And Residential - Food Sciences And Technology
AIB International Science of Baking
Thermal Processing - Food Sciences And Technology
Rowan University
Bachelor Of Applied Science - Chemistry
Virginia Union University
Similar Profiles
Lawrence Weeks 3rdLawrence Weeks 3rd
Dryer Operator at Maryland & Virginia Milk Producers CooperativeDryer Operator at Maryland & Virginia Milk Producers Cooperative
Senior EXECUTIVE (UHT SECTION INCHARGE) at Kaira District Co-op Milk Producers Union LtdSenior EXECUTIVE (UHT SECTION INCHARGE) at Kaira District Co-op Milk Producers Union Ltd