John Boneri

Mechanical engineering student with a strong foundation in HVAC system design, thermal energy systems, and data-driven engineering analysis. Brings 8+ years of aerospace manufacturing experience, applying continuous improvement, root cause analysis, and process optimization to real-world systems. Demonstrated ability to lead technical projects, perform detailed engineering calculations, and develop efficient, cost-effective solutions. Experienced in CAD modeling, computational analysis, and emerging technologies including agentic AI and Python-based engineering workflows.

• A/C Duct Design, Sizing, Fan Selection, and Cost Estimation. Designed a complete HVAC duct system using equal-friction and balanced-capacity methods. Calculated airflow distribution (845 CFM) and total system pressure (0.55 in. wg). Selected and validated a centrifugal fan (Greenheck BCF-110) for system performance requirements. Performed detailed material and equipment cost estimation ($6,600) using vendor data. Utilized DUCT software to validate manual calculations and identify system imbalances.
• Heat Exchanger–Based Energy Recovery System, Designed a thermal energy storage system targeting 2.0 MWh (≈7.2 GJ) of recoverable heat., Sized storage tank (~100 m³) using energy balance principles (Q = mCpΔT)., Calculated system flow rates (~24 kg/s, 380 gpm) and required heat exchanger area (~35 m²)., Performed pump power analysis (~3–4 kW) confirming system feasibility., Developed system architecture with defined charging/discharging modes for operational flexibility.
• Waste Heat Recovery Hydronic Loop System (Senior Design – Project Manager), Led design of a closed-loop hydronic system for waste heat recovery in data center environments., Integrated CFD simulations (ANSYS) with experimental validation strategy., Achieved ~35.7% heat recovery efficiency and projected 8–10% overall energy savings., Managed system design, testing methodology, and performance optimization strategy., Coordinated team deliverables and ensured alignment with engineering objectives.