Summary
Overview
Work History
Education
Skills
Accomplishments
Certification
Timeline
Generic

John Nowosad

Hemlock,MI

Summary

Engineering professional with significant experience in control system design and implementation. Known for developing innovative solutions that enhance system performance and reliability. Excellent team player with focus on collaboration and adaptability to meet dynamic project needs. Proficient in PLC programming, HMI design, and system integration.

Overview

7
7
years of professional experience
1
1
Certification

Work History

Controls Engineer Contractor

Entegee (contracting firm)
02.2025 - Current
  • JR Automation (Holland, MI) end customer American Battery Solutions
  • Fanuc Robots full development. (Code, DCS, DI/O, Control, RIPE) 13 Robots
  • Sequence logic, State machine, Alarming, Recoverability, Homing, ect.
  • Coherix Predator3 profilomètre + GP Reeves Dispense system integration
  • Fanuc Robot Seal Schedule for repeatability.
  • Repairable Dispense functionality for quality check.
  • Tower Robot (ASRS), Torque Robot, P&P, Plasma, Marriage, ect.
  • Safety validation, I/O commissioning, Redlining schematics
  • Data tracking and recipe integration
  • Ignition 8.1 SCADA development
  • Develop logic for Op110-120, Op130-140, Op150, Op200

Machine Control Specialist II

Hemlock Semiconductor
06.2023 - 02.2025
  • POC and initial development of Ignition 8.1 – SCADA for S-475
  • Improve PLC coding using S.O.L.I.D. (Principles) (Studio 5000)
  • Improve HMIs (FactoryTalk View Studio)
  • Overseeing, maintaining repairing, and improving site electrical systems
  • Meticulously ensure reliability and safety of Automated equipment
  • Combining Safety circuits using Galvanic isolation
  • Improve efficiency of Equipment
  • Redline Electrical Schematics
  • Work cooperatively with trades.
  • Develop a new network by changing vendor IP addresses.
  • Implement User Control Scheme
  • Testing the MES .NET application
  • Train Functional Specialist and ECOs
  • Collaborate with others concerning various control related issues.
  • Minimize downtime and increase reliability.

Controls Engineer Contractor

Entegee (contracting firm)
08.2021 - 04.2023
  • Calvary Robotics (Webster, NY), (Lebanon, NH), and (Olean, NY) (02/28/2022 - 04/15/2023)
  • Developing Sequence Logic for Station based, and Cell based part assembling.
  • IAI PCON Servo Robots, Studio 5000, RCPC, Cognex Cameras, STAUBLI Robot, FactoryTalk View Studio, and Panel View Plus.
  • Debug and setup of 5 assembly lines, (Beckhoff TwinCat 3.0) end customers: CELESTICA and LUMINAR
  • Creating and capturing redlines for schematics.
  • Controls for PID on N2 gas heaters with thermocouple response.
  • Debugging Sequential Function Chart and Structure text for Lens Fab, Cure, Demold, ect. processes
  • Keyence Laser Printer, Pro-photonics, various servo drives, HMI debugging, IP addressing, electrical troubleshooting, ect.
  • Various end customers: JJV (Johnson and Johnson Vision), JMA, Hypertherm
  • MHS Travel work (Chino, CA) and (Bakersfield, CA) (08/dd/2021 - 02/25/2022)
  • Original contract was 6 weeks and then was extended 6 months.
  • Commissioning FedEx Distribution Center
  • Correcting and modifying living electrical panels.
  • Correcting safety circuits for Estops and Pullcords
  • Updating GDUs (FactoryTalk view Studio) HMIs
  • Fixing PLC code (Studio 5000) with major and minor additions to their code
  • Correcting Beacons, Horns, Local Stops PB, Restart PB, ect.
  • Communicating with Electricians to resolve wiring issues.
  • Managing master punch list and various redlines

Controls Engineer Contractor

R&E Automated Systems (contracting firm)
06.2020 - 08.2021
  • Travel Work (Denver, CO), (Columbus, IN), (Royal Oak, MI), (Bakersfield, CA), (Tempe, AZ), (Holland, MI)
  • SCARA Robot integration
  • Fanuc Robots (Backup, update, and commission)
  • Commissioning of JR Automation’s Noseclip machines
  • Revise Electrical wiring diagrams
  • Logic development at Hydramet for Customers (Eaton and Kilgore) HMI and PLC (Allen Bradley and Schneider Electric)
  • Controls Support of Amazon (BFL1)
  • Mechanical Technician Support at (DEN3)
  • Troubleshooting SLAMs, Cognex cameras, and I/O devices
  • Improving SLAMs to 99.7% - 99.9% efficiency using Dataman Cognex Cameras. That facility was tied for #1 or #2 Amazon facility with the best numbers in the nation.
  • Backing up devices such as VFDs, ect.
  • Troubleshooting all problems requested (Electrical, Mechanical, ect.)
  • Electrician installation at FlexNGate

Controls Engineering/Intern

Dematic
06.2019 - 08.2019

Controls Engineering/Intern

Leidos
06.2018 - 08.2018

Education

B.S. - Electrical Engineering

Michigan Technological University

Skills

  • Python
  • CSS
  • HTML
  • SQL
  • Ignition 81
  • Excel
  • Word
  • PowerPoint
  • Studio 5000
  • FactoryTalk
  • Ztools
  • ClearPath MSP 20
  • DataMan
  • PowerXpert incontrol
  • Machine Expert
  • Blue Open Studio
  • X-SEL (IAI Robot SCARA)
  • RCPC (IAI Robot PCON)
  • CAD
  • Eplan
  • IRProgrammer
  • TwinCat 30
  • VEYON
  • Epson Robot
  • MEXE02
  • Beckhoff
  • Rockwell
  • Ladder Logic
  • Codesys
  • Visual Studio Code
  • Git
  • PowerShell
  • Laser Builder (Keyence)
  • ROBOGUIDE
  • C
  • Industrial iot
  • Electrical design
  • Control panel design
  • System troubleshooting
  • SCADA development
  • Machine vision
  • Robotics integration
  • Motion control
  • PLC programming
  • Critical thinking
  • Continuous improvement
  • Troubleshooting
  • Electrical instruments improvement
  • Project timeline adherence
  • Self motivation
  • Technical drawings and schematics
  • Control systems management
  • Process automation
  • Coding
  • Pneumatic systems

Accomplishments

"Snowman Left Behind" - 'Best event of the year 2018' @ Michigan Technological University (2,228 snowman built and 1,600 participants) -Event Chair of USG

Certification

  • Licensed P.E. (Professional Engineer) Electrical Engineering in the State of Michigan

Timeline

Controls Engineer Contractor

Entegee (contracting firm)
02.2025 - Current

Machine Control Specialist II

Hemlock Semiconductor
06.2023 - 02.2025

Controls Engineer Contractor

Entegee (contracting firm)
08.2021 - 04.2023

Controls Engineer Contractor

R&E Automated Systems (contracting firm)
06.2020 - 08.2021

Controls Engineering/Intern

Dematic
06.2019 - 08.2019

Controls Engineering/Intern

Leidos
06.2018 - 08.2018

B.S. - Electrical Engineering

Michigan Technological University

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John Nowosad