Joshua Carr
Huntsville,AL
Summary
Perceptive software test engineer well-versed at identifying and documenting complex software problems and causes while complying with government safety standards. Designs test plans and procedures and equips and trains newer colleagues. Demonstrates practiced expertise in product design and participates in design reviews to offer early input on functional requirements and potential problems.
Overview
13
13
years of professional experience
1
1
Certification
Work History
Senior Software Test Engineer
SAIC
Huntsville, AL
02.2022 - Current
- Conducted tests according to system safety requirements and adhering to government safety compliance requirements.
- Worked closely with STORM safety officials, Quality Control, and Software Developers to determine appropriate test case scenarios.
- Communicated risks associated with test execution and took mitigating action when necessary.
- Identified and tracked software defects and supported developers in resolving problems by completing additional tests.
- Optimized test cases to maximize success of manual software testing.
- Created successful test scripts to manage automated feature testing,
- Conducted regression testing and submitted observations to development team.
Assembly Engineering Specialist
Mazda Toyota Manufacturing US
Huntsville, AL
01.2020 - 02.2022
- Successfully oversaw equipment installations insuring that equipment complies with OSHA, ISO 9001, and ISO 14001 safety standards.
- Led assembly shop layout team to create an efficient manufacturing environment that adhered to OSHA standards, while maximizing productivity and eliminating non-value-added elements in a green field startup plant.
- Interpreted blueprints and technical drawings to analyze upcoming projects.
- Designed and machined jigs, fixtures, tools, and assembly aids to assist with team member ergonomic issues associated with assembly processes.
- Programmed tools and tracked torque data to insure compliance with Toyota design safety requirements.
- Implemented and laid out processes using the Toyota Production System methodology of lean manufacturing.
Process Engineer II
Mercedes-Benz US International
Vance, AL
05.2015 - 01.2020
- Created specifications for assist devices/lift assists and attended safety buy-offs for equipment needed to launch new-model vehicle.
- Provided technical assistance to production team when issues arose.
- Reviewed process and vehicle safety standards and planned processes to comply with OSHA and ISO standards.
- Attended IPV meetings in Germany to create safety standards for new-model processes.
- Reviewed processes, identifying areas requiring improvement.
- Conducted root cause analysis to identify, prioritize and eliminate process losses, tracking KPI's and reporting findings to upper management regularly.
- Worked closely with Supplier Quality, Paint Shop, and Body Shop to identify defects and implement countermeasures.
- Oversaw multiple trim lines and improved processes to maximize efficiency while minimizing defects.
- Designed and machined tools, jigs, fixtures, and assembly aids to assist team members with process ergonomics and efficiency.
Engineering Intern
D&F Equipment Sales
Springdale, AR
05.2014 - 07.2014
- Created layouts for new equipment for poultry processing plants in AutoCAD.
- Created safety and egress maps for new equipment installations.
- Studied manufacturing processes to improve overall knowledge.
- Shadowed designers and engineers to learn ways to implement methodologies.
- Collaborated with senior engineers on projects and offered insight.
Maintenance Engineering Intern
TS Tech Alabama
Boaz, AL
05.2013 - 08.2013
- Created map of utilities and equipment using AutoCAD.
- Conducted cost analysis studies for new equipment proposals.
- Followed instructions from supervisor regarding daily job tasks and duties.
- Performed preventive maintenance and repairs on various types of equipment.
- Replaced worn or broken parts on machines and equipment.
- Executed tasks within time and budget constraints.
Quality Engineering Intern
TS Tech Alabama
Boaz, AL
07.2012 - 08.2012
- Analyzed and interpreted data to identify trends and recommend improvements.
- Collaborated with other departments to facilitate successful project completion.
- Created detailed reports on engineering activities and findings.
- Issued defect report charges to suppliers.
Engineering Intern
TS Tech Alabama
Boaz, AL
10.2010 - 08.2011
- Worked assembly processes to gain understanding of the daily work of an assembly team member.
- Learned the basic principles of lean manufacturing and process planning in a manufacturing environment.
- Managed records and database for compliance with ISO safety standards.
- Reviewed Weld Shop quality data and reported findings to ensure products met safety requirements.
Education
Bachelor of Science - Industrial & Systems Engineering
Auburn University
Auburn, AL05.2015
Associate of Science - General Studies
Snead State Community College
Boaz, AL05.2012
Skills
- Compliance Testing
- Key Performance Indicator Tracking
- Testing Coordination
- Continuous Improvements
- Design Assessment
- Instrument Testing
- Hazardous Condition Monitoring
- Injury Prevention
- Performance Specifications
- Hazardous Situation Management
- MSDS Management
- Safety Engineering
Certification
Secret Security Clearance
10-Hour OSHA Safety Certified
Lean Six Sigma Yellow Belt Certification
Siemens Step7 Certified
Timeline
Senior Software Test Engineer
SAIC
02.2022 - Current
Assembly Engineering Specialist
Mazda Toyota Manufacturing US
01.2020 - 02.2022
Process Engineer II
Mercedes-Benz US International
05.2015 - 01.2020
Engineering Intern
D&F Equipment Sales
05.2014 - 07.2014
Maintenance Engineering Intern
TS Tech Alabama
05.2013 - 08.2013
Quality Engineering Intern
TS Tech Alabama
07.2012 - 08.2012
Engineering Intern
TS Tech Alabama
10.2010 - 08.2011
Bachelor of Science - Industrial & Systems Engineering
Auburn University
Associate of Science - General Studies
Snead State Community College