JUSTIN G. CONDON
Greentown
Summary
Engineering and maintenance leader with 20+ years of experience driving operational excellence across high-volume manufacturing, automation, robotics, and fulfillment operations. Proven success leading multi-site maintenance organizations, improving equipment reliability, reducing downtime, and executing large-scale continuous improvement initiatives in automotive and logistics environments. Expertise includes reliability engineering, preventative maintenance strategy, Lean Manufacturing, World Class Manufacturing (WCM), automation systems, CNC machining, robotics integration, capital planning, and cross-functional team leadership. Recognized for delivering multimillion-dollar cost savings, increasing OEE, and building high-performing technical teams.
Overview
26
26
years of professional experience
1
1
Certification
Work History
Regional Maintenance Manager, AMZL
Amazon
12.2020 - Current
- Lead regional maintenance and reliability operations supporting Amazon’s North American fulfillment network. Provide leadership and strategic direction to site Maintenance Managers and Area Maintenance Managers focused on uptime, safety, operational efficiency, and customer experience.
- Develop and execute regional reliability strategies to improve facility uptime and equipment performance.
- Lead maintenance best practice initiatives focused on standardization, safety, process optimization, and KPI improvement.
- Oversee maintenance budget planning, capital forecasting, vendor management, and equipment lifecycle planning.
- Provide executive leadership with ROI-driven recommendations for maintenance investments and end-of-life equipment replacement.
- Support network-wide operational consistency through audits, training initiatives, and maintenance performance reviews.
- Recruit, mentor, and develop high-performing maintenance leadership teams across multiple facilities.
Engineering & Maintenance Manager — Transmission Manufacturing Engineering Center
Fiat Chrysler Automobiles
Kokomo, Indiana
11.2010 - 12.2020
- Led engineering and maintenance operations supporting advanced transmission manufacturing systems within a World Class Manufacturing facility. Managed electrical engineers, maintenance personnel, contractors, and continuous improvement initiatives focused on safety, quality, productivity, and cost reduction.
- Key Achievements
- Delivered more than $4M in Kaizen and operational improvement savings.
- Designed and implemented automated welding system improvements that increased machine OEE from 60% to over 90%.
- Developed preventative maintenance standards that significantly reduced downtime and improved machine reliability.
- Helped lead facility achievement of WCM Bronze certification while supporting progression toward Silver status.
- Managed automation and machining technologies including Fanuc robotics, Siemens PLC systems, laser welding systems, and high-precision grinding applications.
- Directed contractors and capital improvement projects supporting manufacturing expansion and modernization.
- Technologies & Systems
- Fanuc Robotics | Siemens PLC | EMAG | RoboDrill | Hardinge | Junker Grinding | Trumpf CO2 Laser Welding | Rofin Laser Systems
Manufacturing Engineer
Keihin Indiana Precision Technology
Greenfield, Indiana
11.2004 - 11.2010
- Supported new product launches, process development, CNC programming, automation improvements, and lean manufacturing initiatives within high-volume automotive manufacturing operations.
- Key Achievements
- Reduced automated assembly scrap by 15%, generating approximately $60K annual savings.
- Implemented cycle time improvements that reduced automated assembly processes by 10 seconds.
- Developed macro-based CNC programming solutions that reduced machine downtime by 25%.
- Created poka-yoke systems that reduced scrap and downtime by 20%.
- Coordinated major equipment rearrangements and manufacturing capacity expansions for new product launches.
- Supported development of CMM programming and quality validation systems.
- Technologies & Systems
- Mazak (Mazatrol) | Mori Seiki | Brother CNC | Enshu | Robodrill | CMM Programming
Lead Production Coordinator
Navistar International
Indianapolis, Indiana
09.2003 - 11.2004
- Supervised 45–50 union employees within machining and quality operations for diesel engine manufacturing. Coordinated production, preventative maintenance activities, quality improvement, and process optimization initiatives.
- Key Achievements
- Coordinated operations on one of the world’s longest crankshaft machining lines.
- Implemented preventative maintenance processes that reduced equipment downtime.
- Achieved highest plant quality rating for production line performance.
Design Engineer
AT&T
Indianapolis, Indiana
12.2000 - 09.2003
- Designed fiber optic infrastructure and telecommunications layouts for residential, commercial, and healthcare environments.
- Key Achievements
- Assisted in development of fiber ring systems supporting hospital data and voice redundancy.
- Coordinated telecommunications infrastructure placement in compliance with local, state, and federal regulations.
Education
Bachelor of Science - Mechanical Engineering Technology
Purdue University
West Lafayette, IN05-2000
Skills
- Implementation of safety initiatives
- Reliability & Maintenance Leadership
- Lean Manufacturing / Continuous Improvement
- World Class Manufacturing (WCM)
- Equipment Reliability & Uptime Improvement
- Robotics & Automation Systems
- Preventative & Predictive Maintenance
- Capital Planning & Budget Management
- Root Cause Analysis & Problem Solving
- OEE / KPI Performance Optimization
- CNC Machining & Manufacturing Engineering
- PLC Programming & Controls
- Vendor & Contractor Management
- Team Development & Technical Mentoring
- Six Sigma Black Belt
- Manufacturing & Reliability
- Lean Manufacturing 5S JIT Manufacturing APQP PPAP FMEA Control Plans SPC OEE Global 8D Problem Solving
- Controls & Automation
- Allen-Bradley PLC Siemens PLC PanelView HMI Systems Robotics Integration Electrical & Pneumatic Systems
- Manufacturing Equipment
- CNC Machining Centers Laser Welding Grinding Systems Automated Assembly Systems Precision Measurement & CMM
Certification
- Six Sigma Black Belt Certification
- OSHA 30-Hour Certification
- Motoman NX100 Advanced Robotic Programming Certification
- Certified Preventative Maintenance Trainer
- Certified Kaizen Trainer / Coach
- Kepner-Tregoe Analytical Troubleshooting Workshop
Timeline
Regional Maintenance Manager, AMZL
Amazon
12.2020 - Current
Engineering & Maintenance Manager — Transmission Manufacturing Engineering Center
Fiat Chrysler Automobiles
11.2010 - 12.2020
Manufacturing Engineer
Keihin Indiana Precision Technology
11.2004 - 11.2010
Lead Production Coordinator
Navistar International
09.2003 - 11.2004
Design Engineer
AT&T
12.2000 - 09.2003
Bachelor of Science - Mechanical Engineering Technology
Purdue University